Polaris RANGER XP 1000 2018-2019

IX.6
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
Pedal Position Sensor (PPS)
Operation Overview ................................................4.30
PPS Sensor Replacement........................................4.30
PPS Sensor Test ....................................................4.30
Piston
Assembly .............................................................3.68
Disassembly / Inspection (1000) ................................3.58
Installation ............................................................3.69
Piston Ring Removal...............................................3.59
Removal...............................................................3.55
Ring Groove Clearance ...........................................3.60
Ring Installation .....................................................3.66
Ring Installed Gap (1000) ........................................3.61
Ring to Groove Clearance ........................................3.60
Piston - 900
Disassembly / Inspection .........................................3.57
Piston-to-Cylinder Clearance ....................................3.62
Ring Installed Gap ..................................................3.61
Piston to Cylinder Clearance (1000) ..............................3.62
Polaris Mobile Digital Wrench (PMDW) ..........................4.50
Power Steering Unit (EPS)
Installation ............................................................. 8.9
Removal................................................................ 8.9
Pre-Ride / Daily Inspection ..........................................2.14
Pre-Ride Inspection .................................................... 2.6
Probe ................................................................... 11.37
Probing ................................................................. 11.37
Propshaft U-Joint
Assembly .............................................................7.12
Disassembly ......................................................... 7.11
Publication Numbers ................................................... 1.3
PVT Drying ..............................................................2.31
PVT Filter Service .....................................................2.31
PVT System
Assembly .............................................................5.10
Break-In ................................................................ 5.4
Cover / Ducting Components ................................ 5.7-5.8
Disassembly .......................................................... 5.9
Drive Clutch Assembly ............................................5.23
Drive Clutch Assembly View .....................................5.14
Drive Clutch Bearing ...............................................5.16
Drive Clutch Bushing Service ....................................5.20
Drive Clutch Button to Tower Clearance ......................5.17
Drive Clutch Disassembly ........................................5.15
Drive Clutch Inspection............................................5.19
Drive Clutch Moveable Sheave Inspection ...................5.20
Drive Clutch Roller and Pin Inspection ........................5.18
Drive Clutch Shift Weights ........................................5.17
Drive Clutch Spider Removal ....................................5.18
Drive Clutch Spring.................................................5.15
Maintenance / Inspection .......................................... 5.4
Overheating Diagnostics ........................................... 5.5
Service Notes ......................................................... 5.2
Service Specifications .............................................. 5.3
Special Tools.......................................................... 5.2
Troubleshooting .....................................................5.32
R
Radiator
Fan Removal....................................................... 3.108
Radiator Cap Pressure Test.................................... 3.107
Removal............................................................. 3.108
Radiator Inspection / Cleaning .....................................2.23
Rear A-Arms
Assembly View ......................................................8.21
Assembly View - High Lifter ......................................8.22
Lower A-Arm Installation ..........................................8.24
Lower A-Arm Removal ............................................8.24
Upper A-Arm Installation ..........................................8.23
Upper A-Arm Removal ............................................8.23
Rear Bearing Carrier
Bearing Replacement..............................................7.36
Inspection.............................................................7.35
Installation ............................................................7.36
Removal...............................................................7.35
Rear Cargo Box
Assembly View .................................................... 10.25
Installation .......................................................... 10.27
Kit Removal / Installation........................................ 10.27
Removal............................................................. 10.27
Support Assembly View ......................................... 10.26
Rear Drive Shaft
Cutaway View........................................................7.44
Drive Shaft / CV Joint Handling .................................7.39
Inner Plunging Joint / Boot Replacement .....................7.41
Installation ............................................................7.38
Outer CV Joint / Boot Replacement ............................7.39
Removal...............................................................7.38
Rear Fenders
Assembly View ......................................................10.9
Rear Panel
Assembly View .................................................... 10.18
Removal / Installation ............................................ 10.21
Rear Stabilizer Bar
Assembly View ......................................................8.25
Removal / Installation ..............................................8.26
Rectifier Operation .................................................. 11.34
Regulator Operation ................................................ 11.34
Relay Operation ...................................................... 11.30
Revision Index ..............................................................3
Rocker Panel
Removal............................................................. 10.31
Removal - CREW ................................................. 10.32
Roof
Assembly View .................................................... 10.17
Removal / Installation ............................................ 10.21
S
Seat Belts
Assembly View .................................................... 10.11
Seats
Assembly View .................................................... 10.11
Lower Seat Base Removal ..................................... 10.28
Sensor
Oxygen ................................................................4.34
Speed................................................................ 11.10
Service ................................................................. 11.36
Service Notes
Body / Frame.........................................................10.3
Brake System ......................................................... 9.3
Electrical .............................................................. 11.4
Engine (900/1000) ................................................... 3.5
Final Drive ............................................................. 7.3
Fuel System ........................................................... 4.3
Maintenance .......................................................... 2.3
PVT System ........................................................... 5.2
Steering / Suspension .............................................. 8.3
Transmission.......................................................... 6.2
Service Rules ............................................................ 1.2
Service Specifications
INDEX