Polaris RANGER XP 1000 2018-2019

IX
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
IX.7
Brake System ......................................................... 9.4
Electrical .............................................................. 11.5
Final Drive ............................................................. 7.3
Fuel System ........................................................... 4.5
Maintenance .......................................................... 2.4
PVT System ........................................................... 5.3
Steering / Suspension .............................................. 8.3
Transmission.......................................................... 6.2
Shift Cable
Inspection.............................................................. 6.6
Inspection / Adjustment ............................................ 6.7
Inspection and Adjustment .......................................2.14
Shock
Adjustment ................................................... 2.37, 8.13
Assembly View ......................................................8.27
Removal / Installation ..............................................8.27
Short ............................................................ 11.39-11.40
Spark Plug Service ....................................................2.40
Special Tools
Body / Frame.........................................................10.3
Brake System ......................................................... 9.3
Digital Wrench .......................................................4.42
Electrical .............................................................. 11.5
Final Drive ............................................................. 7.3
Fuel System ........................................................... 4.4
HVAC ................................................................ 3.117
Maintenance .......................................................... 2.3
PVT System ........................................................... 5.2
Special Tools Index.................................................. 1.5
Steering / Suspension .............................................. 8.3
Transmission.......................................................... 6.2
Website................................................................. 1.4
Specification, Wheel Toe-Out ............................... 2.35, 8.11
Specifications
Engine / Cooling System (900/1000)............................ 3.8
Speed Sensor
Location ............................................................. 11.10
Testing ............................................................... 11.10
Speedometer ......................................................... 11.13
Spring
Assembly View ......................................................8.27
Replacement.........................................................8.27
Standard Bolt Torque Specification................................1.31
Starter
Drive Installation ....................................................3.79
One-Way Clutch Assembly.......................................3.78
One-Way Clutch Disassembly...................................3.47
One-Way Clutch Inspection ......................................3.46
Starter Motor
Installation .......................................................... 11.47
Removal............................................................. 11.46
Starter Solenoid
Bench Test.......................................................... 11.47
Operation ........................................................... 11.48
Starting System
Starter Motor Installation ........................................ 11.47
Starter Motor Removal .......................................... 11.46
Starter Solenoid Bench Test ................................... 11.47
Starter Solenoid Operation ..................................... 11.48
Testing Flow Chart................................................ 11.49
Troubleshooting ................................................... 11.46
Voltage Drop Test ................................................. 11.46
Static .................................................................... 11.36
Stator
Cover Installation ...................................................3.80
Cover Removal / Inspection ......................................3.45
Replacement....................................................... 11.33
Tests ................................................................. 11.33
Steering
Inspection..................................................... 2.34, 8.10
Steering Assembly
Assembly View ....................................................... 8.4
Power Steering Unit Installation .................................. 8.9
Power Steering Unit Removal .................................... 8.9
Steering Shaft Bearing Replacement ........................... 8.8
Steering Shaft Removal (EPS) ................................... 8.7
Steering Shaft Removal (Non-EPS)............................. 8.6
Steering Wheel Removal (EPS).................................. 8.7
Steering Wheel Removal (Non-EPS) ........................... 8.6
Steering Shaft
Bearing Replacement............................................... 8.8
Removal (EPS) ....................................................... 8.7
Removal (Non-EPS) ................................................ 8.6
Steering System
Service Notes ......................................................... 8.3
Service Specifications .............................................. 8.3
Special Tools.......................................................... 8.3
Steering Wheel
Removal (EPS) ....................................................... 8.7
Removal (Non-EPS) ................................................ 8.6
Storage
Assembly View ......................................................10.9
Suspension
Ball Joint Installation ...............................................8.19
Ball Joint Removal..................................................8.18
Ball Joint Service Preparation ...................................8.18
Front A-Arm Assembly View .....................................8.14
Front A-Arm Assembly View - High Lifter .....................8.15
Front Lower A-Arm Installation ..................................8.16
Front Lower A-Arm Removal.....................................8.16
Front Upper A-Arm Installation ..................................8.17
Front Upper A-Arm Removal.....................................8.17
Rear A-Arm Assembly View......................................8.21
Rear A-Arm Assembly View - High Lifter......................8.22
Rear Lower A-Arm Installation...................................8.24
Rear Lower A-Arm Removal .....................................8.24
Rear Stabilizer Bar Assembly View ............................8.25
Rear Stabilizer Bar Removal / Installation ....................8.26
Rear Upper A-Arm Installation...................................8.23
Rear Upper A-Arm Removal .....................................8.23
Service Notes ......................................................... 8.3
Service Specifications .............................................. 8.3
Shock / Spring Assembly View ..................................8.27
Shock Removal / Installation .....................................8.27
Special Tools.......................................................... 8.3
Spring Replcament .................................................8.27
Suspension Inspection ....................................... 2.37, 8.13
Suspension Spring Adjustment............................. 2.37, 8.13
Switch
AWD / 2WD / TURF ................................................ 11.7
Brake Light ........................................................... 11.6
Drive Mode ...........................................................11.9
Gear Position ........................................................ 11.8
Headlamp............................................................. 11.6
Ignition.................................................................11.7
Seat Belt Interlock .................................................. 11.8
T
T-MAP Sensor
Operation Overview ................................................4.27
Sensor Replacement ..............................................4.27
Sensor Test...........................................................4.27
INDEX