Polaris RANGER XP 1000 2018-2019

IX.8
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
Tailgate
Assembly View .................................................... 10.25
Taillights
LED Lamp Replacement ........................................ 11.23
Tap / Drill Sizes {Metric} ..............................................1.32
Tap / Drill Sizes {SAE} ................................................1.32
Testing ................................................. 11.36, 11.38-11.42
Thermostat Replacement .......................................... 3.109
Throttle Pedal Inspection ............................................2.25
Tie Rod End Inspection....................................... 2.34, 8.11
Tire Inspection ..........................................................2.33
Tire Pressure............................................................2.33
Toe Adjustment................................................. 2.35, 8.12
Torque Offset Procedure
EPS) ................................................................. 11.50
Torque Specifications
Engine (900/1000) ................................................... 3.5
Engine / Cooling System (900/1000)............................ 3.6
Engine Components ...............................................3.12
HVAC ................................................................ 3.117
Transmission
Assembly .............................................................6.30
Assembly View ....................................................... 6.3
Disassembly .........................................................6.17
Gear / Shaft / Bearing Inspection ...............................6.26
Gear Cluster Disassembly........................................6.19
Installation ............................................................ 6.11
Mounting Torque Value ............................................6.14
Output Shaft Backlash.............................................6.27
Planetary Differential Assembly .................................6.25
Planetary Differential Bushing Replacement.................6.23
Planetary Differential Disassembly .............................6.22
Removal................................................................ 6.8
Service Notes ......................................................... 6.2
Service Specifications .............................................. 6.2
Shift Cable Inspection .............................................. 6.6
Shift Cable Inspection / Adjustment ............................. 6.7
Shift Lever Removal / Installation ................................ 6.6
Snorkel Shaft Removal / Disassembly.........................6.20
Special Tools.......................................................... 6.2
Troubleshooting .....................................................6.35
Vent Line Routing .................................................... 6.5
Transmission Lubrication ............................................2.29
Troubleshooting
Brake Caliper Overheads (Brakes Drag)......................9.33
Brake Noise ..........................................................9.32
Brake Pedal Vibration..............................................9.32
Brakes Lock ..........................................................9.33
Brakes Squeal / Poor Brake Performance ....................9.32
Cooling System.................................................... 3.116
Engine ............................................................... 3.115
EPS Non-Functional MIL Off ................................... 11.53
EPS Non-Functional MIL On ................................... 11.52
EPS Using Digital Wrench®.................................... 11.54
Front Gearcase (ADC).............................................7.31
HVAC ................................................................ 3.143
Misfire Detection ....................................................4.40
PVT System ..........................................................5.32
Starting System ................................................... 11.46
Transmission.........................................................6.35
V
Valve
Clearance Adjustment .............................................3.93
Inspection.............................................................3.38
Sealing Test .................................................. 3.40, 3.82
Seat Reconditioning (1000) ......................................3.42
Spring Removal .....................................................3.37
Valve - 900
Seat Reconditioning................................................3.40
Valve Clearance
Inspection.............................................................2.18
Valve Lash - Tappet Selection ...................................3.96
Valve Clearance - Tappet Selection ...............................3.96
Valve Cover
Installation ............................................................3.95
Removal...............................................................3.31
Vehicle Information
VIN Number ..........................................................1.19
Vehicle Overview
CREW XP 1000 / EPS......................................1.27-1.28
CREW XP 900 / EPS .......................................1.23-1.24
XP 1000 High Lifter.................................................1.25
XP 900 / EPS ........................................................1.21
Vehicle Specifications
XP 1000 High Lifter.................................................1.26
XP 900 / EPS ........................................................1.22
Vent Line Routing
Front Gearcase....................................................... 7.4
Transmission.......................................................... 6.5
VIN ........................................................................1.19
Number................................................................1.19
VIN Location ............................................................1.20
Voltage Drop .......................................................... 11.42
Voltage Drop Test .................................................... 11.46
W
Water Pump
Exploded View..................................................... 3.106
Housing Removal ...................................................3.46
Installation .......................................................... 3.111
Removal............................................................. 3.111
Service .............................................................. 3.113
Wheel
Removal...............................................................2.32
Wheel Alignment ............................................... 2.35, 8.11
Wheel, Installation .....................................................2.32
Winch Removal / Installation ...................................... 10.37
Windshield
Mirror Removal / Installation ................................... 10.22
Removal / Installation ............................................ 10.22
Wiper Removal / Installation ...................................... 10.22
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