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Qimarox PRORUNNER Mk5 User Manual

Qimarox PRORUNNER Mk5
202 pages
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User Manual
PRORUNNER Mk5
Version1.2 / 26-06-2014

Table of Contents

Questions and Answers:

Qimarox PRORUNNER Mk5 Specifications

General IconGeneral
BrandQimarox
ModelPRORUNNER Mk5
CategoryAccessories
LanguageEnglish

Summary

About this manual

Introduction

Overview of the PRORUNNER Mk5 machine and its intended audience.

Product documentation

Lists related documents and OEM parts for the machine.

Source language

States that the manual was originally written in English.

Symbols used in the manual

Explains the meaning of symbols like Danger, Warning, and Note.

Terminology list

Defines common terms used by Qimarox for the machine.

Further support and information

Provides contact information for additional expertise and support services.

General

Machine identification

Details on identifying the machine using the type plate and its code.

Machine layout drawing and specifications

Information on machine dimensions, configuration, and layout.

Warranty and Liability

Covers warranty scope, conditions, and Qimarox's liability limitations.

CE Declaration of Conformity

States the machine complies with essential safety and hygiene requirements.

Patent and Trademarks

Information regarding patent protection and Qimarox trademarks.

Safety

Intended use and user qualifications

Defines the machine's purpose and required user qualifications for operation.

General Safety Instructions

Basic safety rules for operating, setting up, and maintaining the machine.

Specific Safety Procedures

Detailed safety steps for setup, startup, operation, and maintenance.

Safety Equipment

Lists and describes safety features like covers and fencing.

Safety Symbols on the Machine

Identifies and explains safety symbols used on the machine.

Potential Risks

Highlights potential hazards associated with the machine's operation.

End of Life and Disposal

Guidance on dismantling and disposing of the machine environmentally.

Sound Level

Specifies the machine's sound level and measurement standards.

Description

Overview of Parts

General overview and identification of the machine's main components.

Motor and Working Principle

Details on the motor function and the working principle with fixed conveyors.

Product Infeed

Describes the process and requirements for feeding products into the machine.

Product Infeed Configurations

Presents various configurations for product infeed setups.

Product Transportation

Explains how the product carriers move products through the machine.

Product Outfeed and Carrier Horizontal Keeping

Details on product outfeed and how carriers are kept horizontal.

Specifications

Provides technical specifications for the machine and its components.

Product Carrier Requirements and Calculations

Specifies requirements and calculation methods for product carriers.

Gap Between Conveyors Specification

Defines the maximum allowed gap between conveyors.

Extra Machine Support

Information on additional support requirements for the machine.

Machine Use and Surrounding Area Specifications

Details machine usage limits and environmental requirements.

Electrical Specifications

References electrical specifications found on the type plate and circuit diagrams.

Application Information

Layout Options

Describes different machine setup configurations with infeed/outfeed conveyors.

Infeed and Outfeed Options

Provides descriptions of various infeed and outfeed conveyor types.

Driven roller conveyor

Details on the driven roller conveyor type for infeed.

Driven belt conveyor

Details on the driven belt conveyor type for infeed/outfeed.

Fenced Area and Control System

Information on safety fencing and machine control systems.

Safety Controls

Explains safety provisions and Performance Level indicators for controls.

Control Advice

Provides important points regarding the software control of the machine.

Installation

Unpacking and Delivery

Instructions for unpacking the machine and details on delivery options.

Machine Transport Procedures

Guidance on general preparation, horizontal, and vertical transport.

Vertical Transport Methods

Specific procedures for vertical transport based on machine weight.

Supervised Installation Preparations

Lists preparations required for a Qimarox supervised installation.

Machine Installation Steps

Covers general preparation and the process of installing the machine.

Installing a Pre-assembled Machine

Step-by-step guide for installing a fully assembled machine.

Installing Machine Delivered in Parts

Instructions for assembling the machine from delivered parts.

Top-to-Bottom Installation Sequence

Details the procedure for installing the machine from top to bottom.

Bottom-to-Top Installation Sequence

Details the procedure for installing the machine from bottom to top.

Installing the Supply Conveyor

Procedure for installing the supply conveyor to the machine frame.

Maintenance Vertical Conveyor

Maintenance Safety Regulations

Essential safety rules to follow during maintenance activities.

Preventive Maintenance Schedule

Outlines the schedule for preventive maintenance tasks.

Daily, Weekly, and Initial Maintenance

Details routine daily, weekly, and initial maintenance tasks.

Monthly Maintenance

Lists monthly maintenance tasks for optimal machine function.

6-Monthly and 2-Yearly Maintenance

Periodic maintenance tasks required every six months and two years.

Cleaning and Lubrication Procedures

Instructions for cleaning the machine and lubricating key components.

Specific Lubrication Tasks

Detailed steps for lubricating the chain and various wheels.

Slack Checks and Chain Adjustment

Procedures for checking slack and adjusting the chain tension.

Chain Tightening and Loosening Procedure

Step-by-step guide on how to tighten or loosen the conveyor chain.

Replacing Machine Parts

General guidance on replacing worn machine parts.

Replacing the Trolley

Detailed instructions for removing and replacing the trolley assembly.

Replacing Trolley Wheels and Product Carriers

Procedures for replacing trolley wheels and product carriers.

Replacing Leveler Slide Bearings

Instructions for replacing slide bearings on the leveler component.

Replacing Leveler Wheels and Bottom Curve Plate

Procedures for replacing leveler wheels and the bottom curve plate.

Replacing Upper Curve Plate

Instructions for replacing the upper curve plate of the machine.

Replacing the Chain

Step-by-step guide for replacing the conveyor chain.

Replacing Tensioning Sprocket Wheel

Procedure for replacing the tensioning sprocket wheel.

Replacing Drive Sprocket Wheel

Procedure for replacing the drive sprocket wheel.

Replacing Helical Gear Unit Drive

Instructions for replacing the helical gear unit drive assembly.

Replacing the Motor Reductor

Detailed steps for removing and replacing the motor reductor.

Maintenance RollerDrive Conveyor

RollerDrive Maintenance Safety

Safety regulations specific to RollerDrive conveyor maintenance.

RollerDrive Preventive Maintenance Schedule

Schedule for preventive maintenance of RollerDrive conveyors.

RollerDrive Daily and Weekly Maintenance

Routine daily and weekly maintenance tasks for RollerDrive conveyors.

RollerDrive Monthly, 6-Monthly, and 2-Yearly Maintenance

Periodic maintenance tasks for RollerDrive conveyors.

RollerDrive Cleaning and Checks

Procedures for cleaning, checking rollers, belts, and drive components.

RollerDrive Part Replacement

Guidance on replacing worn parts for RollerDrive conveyors.

Maintenance Belt Conveyor

Belt Conveyor Maintenance Safety

Safety regulations specific to belt conveyor maintenance.

Belt Conveyor Preventive Maintenance Schedule

Schedule for preventive maintenance of belt conveyors.

Belt Conveyor Daily and Weekly Maintenance

Routine daily and weekly maintenance tasks for belt conveyors.

Belt Conveyor Monthly, 6-Monthly, and 2-Yearly Maintenance

Periodic maintenance tasks for belt conveyors.

Belt Conveyor Cleaning, Lubrication, and Checks

Procedures for cleaning, lubricating, and checking belt conveyor components.

Belt Conveyor Part Replacement

Guidance on replacing worn parts for belt conveyors.

Maintenance Gravity Roller Conveyor

Gravity Roller Maintenance Safety

Safety regulations specific to gravity roller conveyor maintenance.

Gravity Roller Preventive Maintenance Schedule

Schedule for preventive maintenance of gravity roller conveyors.

Gravity Roller Daily, Weekly, and Monthly Maintenance

Routine daily, weekly, and monthly maintenance tasks for gravity rollers.

Gravity Roller 6-Monthly Maintenance and Cleaning

Periodic maintenance and cleaning for gravity roller conveyors.

Gravity Roller Checks and Part Replacement

Procedures for checking slack and replacing parts on gravity rollers.

Maintenance Gravity Wheel Conveyor

Gravity Wheel Maintenance Safety

Safety regulations specific to gravity wheel conveyor maintenance.

Gravity Wheel Preventive Maintenance Schedule

Schedule for preventive maintenance of gravity wheel conveyors.

Gravity Wheel Daily, Weekly, and Monthly Maintenance

Routine daily, weekly, and monthly maintenance for gravity wheel conveyors.

Gravity Wheel 6-Monthly Maintenance

Periodic maintenance tasks for gravity wheel conveyors.

Gravity Wheel Cleaning, Checks, and Part Replacement

Procedures for cleaning, checking slack, and replacing parts on gravity wheels.

Maintenance Driven Roller Conveyor

Driven Roller Maintenance Safety

Safety regulations specific to driven roller conveyor maintenance.

Driven Roller Preventive Maintenance Schedule

Schedule for preventive maintenance of driven roller conveyors.

Driven Roller Daily and Weekly Maintenance

Routine daily and weekly maintenance for driven roller conveyors.

Driven Roller Monthly, 6-Monthly, and 2-Yearly Maintenance

Periodic maintenance tasks for driven roller conveyors.

Driven Roller Cleaning and Lubrication

Procedures for cleaning and lubricating driven roller conveyor components.

Driven Roller Slack Checks

Procedures for checking slack on various bearings and rollers.

Driven Roller Belt Adjustment and Part Replacement

Guidance on belt adjustment and replacing worn parts.

Troubleshooting

Vertical Conveyor Troubleshooting

Common problems and solutions for vertical conveyors.

RollerDrive Conveyor Troubleshooting

Common problems and solutions for RollerDrive conveyors.

Belt Carrier Troubleshooting

Common problems and solutions for belt carriers.

Carrier Type Troubleshooting

Troubleshooting common issues for gravity and driven carriers.

DriveControl Error Signals

Explanation of error signals and faults on the DriveControl.

CE Declaration of Conformity

Machinery Compliance Declaration

Formal declaration that the machine meets relevant EU directives.

Exploded Views of Frame Parts

Introduction to Frame Parts Views

Introduction to the exploded views of individual frame parts.

Drive Section Exploded View

Detailed exploded view of the drive section.

Drive Section Parts List

List of parts and item numbers for the drive section.

Drive Section Mounting Materials

List of mounting materials for the drive section.

Motor Reductor Section Exploded View

Detailed exploded view of the motor reductor section.

Motor Reductor Section Parts List and Materials

Parts list and mounting materials for the motor reductor section.

Tensioning Section 1/2 Exploded View

Detailed exploded view of the tensioning section (part 1).

Tensioning Section 1/2 Parts List

List of parts for the tensioning section (part 1).

Tensioning Section 1/2 Mounting Materials

List of mounting materials for the tensioning section (part 1).

Tensioning Section 2/2 Exploded View

Detailed exploded view of the tensioning section (part 2).

Tensioning Section 2/2 Parts List

List of parts for the tensioning section (part 2).

Tensioning Section 2/2 Mounting Materials

List of mounting materials for the tensioning section (part 2).

Centre Section Exploded View

Detailed exploded view of the centre section.

Centre Section Parts List

List of parts for the centre section.

Centre Section Mounting Materials

List of mounting materials for the centre section.

Assembly Sections Exploded View

Detailed exploded view of various assembly sections.

Assembly Section Parts List - 1

List of parts for assembly section 1.

Assembly Section Parts List - 2

List of parts for assembly section 2.

Assembly Section Parts List - 3

List of parts for assembly section 3.

Assembly Sections Mounting Materials

List of mounting materials for assembly sections.

Guide Exploded View

Detailed exploded view of the guide component.

Guide Parts List and Mounting Materials

List of parts and mounting materials for the guide.

Trolley Exploded View

Detailed exploded view of the trolley assembly.

Trolley Parts List and Mounting Materials

List of parts and mounting materials for the trolley.

Exploded Views of Product Conveyors

Introduction to Product Conveyor Views

Introduction to the exploded views of individual product conveyors.

RollerDrive Infeed Exploded View

Detailed exploded view of the RollerDrive infeed conveyor.

RollerDrive Infeed Parts List

List of parts for the RollerDrive infeed conveyor.

RollerDrive Infeed Mounting Materials

List of mounting materials for the RollerDrive infeed conveyor.

RollerDrive Outfeed Exploded View

Detailed exploded view of the RollerDrive outfeed conveyor.

RollerDrive Outfeed Parts List

List of parts for the RollerDrive outfeed conveyor.

RollerDrive Outfeed Mounting Materials

List of mounting materials for the RollerDrive outfeed conveyor.

Gravity Roller Infeed Exploded View

Detailed exploded view of the gravity roller infeed conveyor.

Gravity Roller Infeed Parts List

List of parts for the gravity roller infeed conveyor.

Gravity Roller Infeed Mounting Materials

List of mounting materials for the gravity roller infeed conveyor.

Gravity Roller Outfeed Exploded View

Detailed exploded view of the gravity roller outfeed conveyor.

Gravity Roller Outfeed Parts List

List of parts for the gravity roller outfeed conveyor.

Gravity Roller Outfeed Mounting Materials

List of mounting materials for the gravity roller outfeed conveyor.

Multi Belt Infeed Exploded View

Detailed exploded view of the multi belt infeed conveyor.

Multi Belt Infeed Parts List

List of parts for the multi belt infeed conveyor.

Multi Belt Infeed Mounting Materials

List of mounting materials for the multi belt infeed conveyor.

Multi Belt Outfeed Exploded View

Detailed exploded view of the multi belt outfeed conveyor.

Multi Belt Outfeed Parts List

List of parts for the multi belt outfeed conveyor.

Multi Belt Outfeed Mounting Materials

List of mounting materials for the multi belt outfeed conveyor.

Gravity Wheel Infeed Exploded View

Detailed exploded view of the gravity wheel infeed conveyor.

Gravity Wheel Infeed Parts List

List of parts for the gravity wheel infeed conveyor.

Gravity Wheel Infeed Mounting Materials

List of mounting materials for the gravity wheel infeed conveyor.

Gravity Wheel Outfeed Exploded View

Detailed exploded view of the gravity wheel outfeed conveyor.

Gravity Wheel Outfeed Parts List

List of parts for the gravity wheel outfeed conveyor.

Gravity Wheel Outfeed Mounting Materials

List of mounting materials for the gravity wheel outfeed conveyor.

Electrical Circuit Diagrams

Drive Electrical Circuits

Circuit diagrams for various drive types including SEW 3PH and Movimot.

SEW 3PH Lift drive electrical circuits

Circuit diagrams for SEW 3PH lift drives.

Movimot Lift drive electrical circuits

Circuit diagrams for Movimot lift drives.

RollerDrive with DriveControl IP20 circuits

Electrical circuits for RollerDrive with DriveControl IP20.

RollerDrive with DriveControl IP54 circuits

Electrical circuits for RollerDrive with DriveControl IP54.

Signalling Column K Circuits

Electrical diagrams for the Signalling Column K.

Signalling Column K - Type KS Circuits

Electrical circuit diagram for Signalling Column K Type KS.

Signalling Column K - Type KB Circuits

Electrical circuit diagram for Signalling Column K Type KB.

Infeed Conveyor IX - Type IV Circuits

Electrical circuit diagram for Infeed Conveyor IX Type IV.

Infeed Conveyor IX - Type IB Circuits

Electrical circuit diagram for Infeed Conveyor IX Type IB.

Infeed Conveyor IX - Type IP Circuits

Electrical circuit diagram for Infeed Conveyor IX Type IP.

Infeed Conveyor IX - Type IM Circuits

Electrical circuit diagram for Infeed Conveyor IX Type IM.

Infeed Conveyor IX - Type IS Circuits

Electrical circuit diagram for Infeed Conveyor IX Type IS.

Outfeed Conveyor UX - Type UV Circuits

Electrical circuit diagram for Outfeed Conveyor UX Type UV.

Outfeed Conveyor UX - Type UB Circuits

Electrical circuit diagram for Outfeed Conveyor UX Type UB.

Outfeed Conveyor UX - Type UP Circuits

Electrical circuit diagram for Outfeed Conveyor UX Type UP.

Outfeed Conveyor UX - Type UM Circuits

Electrical circuit diagram for Outfeed Conveyor UX Type UM.

Outfeed Conveyor UX - Type US Circuits

Electrical circuit diagram for Outfeed Conveyor UX Type US.

Assembly Instruction

Assembly Instruction Document Reference

Indicates that the assembly instruction is delivered separately.

Appendix

Product Registration Form

Form for registering the product with Qimarox for product registration.