Qimarox PRORUNNER Mk5 User Manual

Qimarox PRORUNNER Mk5

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User Manual

PRORUNNER Mk5

Version1.2 / 26-06-2014

Table of Contents

Default Chapter3
- Table of Contents3
1 About this Manual9
- Introduction9
- Product Documentation9
- Source Language9
- Symbols Used in the Manual10
- Terminology List10
- Further Support and Information11
2 General13
- Machine Identification13
- Machine Layout Drawing and Specifications16
- Warranty17
- Liability17
- CE Declaration of Conformity17
- Patent18
- Trademarks18
3 Safety19
- Intended Use of the Machine19
- User Types and Qualifications19
- Safety Instructions19
- Safety Equipment20
- Safety Symbols on the Machine22
- Potential Risks23
- Machine End of Life and Environment Disposal24
- Sound Level24
4 Description25
- Overview of Parts25
  - General Overview25
  - Motor27
- Working Principle with Fixed Conveyors27
- Specifications34
5 Application Information39
- Layout Options39
- Infeed and Outfeed39
- Fenced Area44
- Control44
6 Installation47
- Unpacking47
- Delivery47
- Transport49
- Preparations for a Qimarox Supervised Installation (Optional)52
- Installing the Machine52
- Installing the Supply Conveyor57
  - Procedure57
7 Maintenance Vertical Conveyor59
- Specific Safety Regulations59
- Preventive Maintenance Schedule, Machine Excluding the Carrier60
- Cleaning63
- Lubrication63
- Check the Slack on the Sprocket Wheels and Slide Bearings63
- Check the Slack on the Bearings of the Trolleys and Guide63
- Tighten/Slacken the Chain64
  - How to Measure the Elongation on the Chain64
  - How to Tighten / Loosen the Chain65
- Replace Parts66
8 Maintenance Rollerdrive Conveyor85
- Specific Safety Regulations85
- Preventive Maintenance Schedule, Rollerdrive Conveyor86
- Cleaning88
- Check the Drive Roller88
- Check the Rollers88
- Check the Belts88
- Replace Parts88
9 Maintenance Belt Conveyor89
- Specific Safety Regulations89
- Preventive Maintenance Schedule, Belt Carrier90
- Cleaning92
- Lubrication92
  - Driving Drum Bearings92
- Check the Slack on the Driving Drum Bearings92
- Tightening/Loosening the Belt92
  - How to Tighten/Loosen the Belt92
- Replace Parts92
10 Maintenance Gravity Roller Conveyor95
- Specific Safety Regulations95
- Preventive Maintenance Schedule, Gravity Roller Conveyor96
- Cleaning97
- Check the Slack on the Driving Drum Bearings97
- Replace Parts97
11 Maintenance Gravity Wheel Conveyor99
- Specific Safety Regulations99
- Preventive Maintenance Schedule, Wheels of the Gravity Conveyor100
- Cleaning102
- Check the Wheels for Slack102
- Replace Parts102
12 Maintenance Driven Roller Conveyor103
- Specific Safety Regulations103
- Preventive Maintenance Schedule, Driven Roller Carriers104
- Cleaning106
- Lubrication106
  - Lubricate the Drive Pulley Bearings106
- Check the Slack on the Drive Pulley Bearings106
- Check the Slack on the Tension Wheel Bearings106
- Check the Slack on the Bearings of the Return and Pressure Rollers106
- Check the Slack on the Roller Bearings106
- Tightening/Loosening the Belt107
  - How to Tighten/Loosen the Belt107
- Replace Parts107
13 Troubleshooting109
- Vertical Conveyor109
- Rollerdrive Conveyor112
- Belt Carrier115
- Gravity Roller Carrier117
- Gravity Wheel Carrier117
- Driven Roller Carrier117
- Error Signal on the Drivecontrol118
14 CE Declaration of Conformity119
15 Exploded Views of Frame Parts121
- Introduction121
- Drive Section122
  - Drive Section Parts List123
  - Drive Section Mounting Materials124
- Motor Reductor Section (Option)125
  - Motor Reductor (Option) Section Parts List126
  - Motor Reduction (Option) Section Mounting Materials126
- Tensioning Section 1/2127
- Centre Section133
  - Centre Section Parts List134
  - Centre Section Mounting Materials135
- Assembly Sections136
- Guide143
  - Guide Parts List and Mounting Materials144
- Trolley146
  - Trolley Parts List and Mounting Materials147
16 Exploded Views of Product Conveyors149
- Introduction149
- Rollerdrive Infeed150
  - Rollerdrive Infeed Parts List151
  - Rollerdrive Infeed Mounting Materials152
- Rollerdrive Outfeed153
  - Rollerdrive Outfeed Parts List154
  - Rollerdrive Outfeed Mounting Materials155
- Gravity Roller Infeed156
  - Gravity Roller Infeed Parts List157
  - Gravity Roller Infeed Mounting Materials158
- Gravity Roller Outfeed159
  - Gravity Roller Outfeed Parts List160
  - Gravity Roller Outfeed Mounting Materials161
- Multi Belt Infeed162
  - Multi Belt Infeed Parts List163
  - Multi Belt Infeed Mounting Materials164
- Multi Belt Outfeed165
  - Multi Belt Outfeed Parts List166
  - Multi Belt Outfeed Mounting Materials167
- Gravity Wheel Infeed168
  - Gravity Wheel Infeed Parts List169
  - Gravity Wheel Infeed Mounting Materials170
- Gravity Wheel Outfeed171
  - Gravity Wheel Outfeed Parts List172
  - Gravity Wheel Outfeed Mounting Materials173
17 Electrical Circuit Diagrams175
- Drives175
- Signalling Column K176
  - Type KS176
  - Type KB176
- Infeed Conveyors IX180
- Outfeed Conveyors (UX)189
18 Assembly Instruction199
19 Appendix201
- Product Registration Form201

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Qimarox PRORUNNER Mk5 Specifications

General

Brand	Qimarox
Model	PRORUNNER Mk5
Category	Accessories
Language	English