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Ricoh bk5010 User Manual

Ricoh bk5010
284 pages
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BOOKLET MAKER BK5010
SERVICE MANUAL
4 October 2007
Subject to change

Table of Contents

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Ricoh bk5010 Specifications

General IconGeneral
BrandRicoh
Modelbk5010
CategoryBooklet makers
LanguageEnglish

Summary

Important Safety Guidelines

Prevention of Physical Injury

Safety measures to prevent physical harm during operation and maintenance.

Observance of Electrical Safety Standards

Guidelines for maintaining electrical safety during installation and maintenance.

Safety and Ecological Notes for Disposal

Guidance on the proper disposal of replaced parts and ecological considerations.

1 INSTALLATION PROCEDURE

1.1 INSTALLATION REQUIREMENTS

Specifies the necessary conditions and space for installation.

1.1.2 POWER REQUIREMENTS

Details the electrical power specifications for the equipment.

1.2 INSTALLATION FLOW CHART

Visual guide outlining the sequence for installing optional units.

1.3 BOOKLET MAKER INSTALLATION

1.3.1 ACCESSORY CHECK

Ensures all required accessories are present and in good condition.

1.3.2 INSTALLATION PROCEDURE

Step-by-step instructions for installing the booklet maker.

1.3.3 ADJUSTMENTS

Procedures for adjusting the booklet maker's components.

1.3.4 CONNECTORS

Details on connecting various cables and plugs.

1.3.5 CHECK THE INSTALLATION

Final checks to ensure the booklet maker is correctly installed.

1.4 COVER FEEDER INSTALLATION

1.4.1 ACCESSORY CHECK

Verifies all accessories for the cover feeder are present.

1.4.2 INSTALLATION PROCEDURE

Step-by-step guide for installing the cover feeder.

1.4.3 ENABLING THE COVER FEEDER

Procedure to activate the cover feeder in the system.

1.4.4 CHECK THE INSTALLATION

Verification steps after installing the cover feeder.

1.5 TRIMMER INSTALLATION

1.5.1 ACCESSORY CHECK

Ensures all accessories for the trimmer are present.

1.5.2 INSTALLATION PROCEDURE

Step-by-step instructions for installing the trimmer.

1.5.3 ADJUSTMENTS

Procedures for adjusting the trimmer's settings.

1.5.4 DOCKING

Instructions for docking the trimmer to the booklet maker.

1.5.5 CONNECTORS

Details on connecting the trimmer's cables.

1.5.6 CHECK THE INSTALLATION

Final checks after installing the trimmer.

1.6 BOOK FOLDER INSTALLATION

1.6.1 ACCESSORY CHECK

Verifies all necessary accessories for the book folder.

1.6.2 INSTALLATION PROCEDURE

Step-by-step instructions for installing the book folder.

1.6.3 ADJUSTMENTS

Procedures for adjusting the book folder's settings.

1.6.4 DOCKING

Instructions for docking the book folder to the trimmer.

1.6.5 CONNECTORS

Details on connecting the book folder's cables.

1.6.6 AUTO SET THICKNESS BRACKET

Installation of the auto set thickness bracket.

1.6.7 CHECK THE INSTALLATION

Final checks after installing the book folder.

2 PREVENTIVE MAINTENANCE SCHEDULE

2.1 PM TABLE

Schedule outlining preventive maintenance tasks and intervals.

3 REPLACEMENT AND ADJUSTMENT

3.1 GENERAL CAUTIONS

General safety precautions before performing maintenance.

3.2 SPECIAL TOOLS AND LUBRICANTS

Lists required special tools and recommended lubricants.

3.3 COVERS

Procedures for removing and replacing machine covers.

3.4 AREA A

Detailed procedures for the Infeed module and related components.

3.4.12 STAPLER HEAD

Procedures for replacing and maintaining the stapler head.

3.5 AREA B

Procedures related to the staple stop gate solenoid.

3.6 AREA C

Procedures for motors and sensors in the folding area.

3.6.5 FOLD KNIFE MOTOR M7 & SENSOR Q15

Replacement and maintenance for the fold knife motor and sensor.

3.6.8 FOLD ROLLER MOTOR M6

Procedure for replacing the fold roller motor.

3.6.10 FOLD DISTANCE BRACKET

Instructions for handling the fold distance bracket.

3.7 PCB

Procedures for replacing various Printed Circuit Boards (PCBs).

3.7.2 UPPER MD6DC PCB ”B”

Procedure for replacing the upper MD6DC PCB.

3.7.5 CPU PCB AND COPIER INTERFACE PCB ”A”

Procedure for replacing the CPU and Copier Interface PCB.

3.8 STACKER

Procedures related to the stacker module.

3.9 BOOKLET QUALITY ADJUSTMENT

Procedures for adjusting booklet folding and stapling quality.

3.9.3 STAPLE POSITION TO CLINCHER

Adjusting the staple position relative to the clincher.

3.9.4 STAPLER PRESSURE

Procedure for adjusting the stapler pressure.

3.9.7 STAPLE AND FOLD POSITION

Adjusting the alignment of staples and fold position.

3.9.8 FOLD SKEW

Procedure for adjusting the fold skew.

3.10 POWER REQUIREMENTS

Information on power requirements and transformer settings.

4 TROUBLESHOOTING

4.1 FAULT CODE DESCRIPTIONS

List of fault codes and their descriptions for troubleshooting.

4.2 BLOWN FUSE CONDITIONS

Identifies fuse ratings and their symptoms when blown.

4.3 LEDS

Description of LED indicators on various PCBs for status indication.

4.4 TEST POINTS

Identification of test points on PCBs for diagnostic measurements.

5 SERVICE TABLES

5.1 SERVICE PROGRAM MODE

Overview of the service program mode operations.

5.1.2 SERVICE PROGRAM MODE TABLES

Tables detailing normal readings for motors and solenoids.

EEPROM Values

List of EEPROM parameters, their default values, and functions.

5.1.3 EEPROM RESET

Procedure for resetting EEPROM values to factory defaults.

5.2 SOFTWARE DOWNLOAD

Instructions for downloading software to various PCBs.

5.3 SELF-DIAGNOSTIC MODE

Procedures for running self-diagnostics on the system.

5.4 PAPER SIZE RESET

Procedure to reset paper size parameters after adjustments.

5.5 CF SERVICE

Service procedures for the Cover Feeder, including calibration.

5.6 BF SERVICE

Service procedures for the Book Folder, including adjustment mode.

6 DETAILED SECTION DESCRIPTIONS

6.1 ELECTRICAL COMPONENT LIST

A comprehensive list of electrical components and their locations.

6.1.1 FRONT VIEW

Diagram showing electrical components visible from the front.

6.1.2 REAR VIEW

Diagram showing electrical components visible from the rear.

6.1.3 CONNECTOR VIEW

Illustration of the machine's connectors.

6.1.4 OUTFEED UPPER VIEW

Illustration of components in the outfeed upper section.

6.1.5 OUTFEED LOWER VIEW

Illustration of components in the outfeed lower section.

6.1.6 INFEED UPPER VIEW

Illustration of components in the infeed upper section.

6.1.7 INFEED LOWER VIEW

Illustration of components in the infeed lower section.

6.1.8 INFEED MODULE VIEW

View of the infeed module's components.

6.1.9 STACKER MODULE VIEW

Illustration of the stacker module's components.

6.2 BOARD STRUCTURE

Overview of the machine's internal board structure.

6.2.1 BLOCK DIAGRAM

Block diagram illustrating the system's electronic components.

6.2.2 CONTROLLER CPU

Details of the controller CPU's architecture and connections.

6.2.3 CONTROLLER MD6DC

Description of the MD6DC controller PCB.

6.2.4 CONTROLLER MD3DC

Description of the MD3DC controller PCB.

6.3 BOOKLET MAKING PROCESS

Explanation of the booklet making process steps.

6.3.1 PRINCIPLE OF OPERATION

Detailed explanation of how the booklet making process works.

6.3.2 SIZE ADJUSTMENT

Procedure for adjusting the machine based on paper size.

SPECIFICATIONS

MAJOR SPECIFICATIONS

Key performance and dimensional specifications of the booklet maker.

PERIPHERALS SPECIFICATION

Specifications for connected peripherals like Cover Feeder and Trimmer.

WIRING

Booklet Maker Wiring

References for wiring diagrams specific to the booklet maker.

Cover Feeder Wiring

References for wiring diagrams specific to the cover feeder.

Trimmer Wiring

References for wiring diagrams specific to the trimmer.

Book Folder Wiring

References for wiring diagrams specific to the book folder.

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