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Ricoh bk5010 User Manual
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6-14
19
April 2006
BOARD STRUCTURE
6.2.2
CONTROLLER CPU
LPC2292
ARM CPU
16 KB / 256 KB
CAN2
Start/Exit
CAN1
UART0
UART1
EEProm 2 KB
IO-0 -
IO-7
UI
Expansion
128KB
RAM
2 MB Data
storage
Atmega48
Support
CPU
GPIO / AD
Expansion 1
GPIO
Expansion
external
SPI Ch 1
GPIO
Expansion 2
SPI Ch 2
xCAN
iCAN
Debug
Flash download
Interlock
Sensors/
Staplers
Copier
interface
Addon
267
269
Table of Contents
Default Chapter
5
Table of Contents
5
1 Installation Procedure
15
Installation Requirements
15
Minimum Space Requirements
15
Power Requirements
16
Installation Flow Chart
17
Booklet Maker Installation
19
Accessory Check
19
Installation Procedure
20
Adjustments
27
Connectors
34
Check the Installation
35
Cover Feeder Installation
36
Accessory Check
36
Installation Procedure
37
Enabling the Cover Feeder
50
Check the Installation
51
Trimmer Installation
53
Accessory Check
53
Installation Procedure
54
Adjustments
57
Docking
60
Connectors
63
Check the Installation
66
Book Folder Installation
69
Accessory Check
69
Installation Procedure
70
Adjustments
74
Docking
77
Connectors
79
Auto Set Thickness Bracket
80
Check the Installation
82
2 Preventive Maintenance Schedule
85
Pm Table
85
3 Replacement and Adjustment
87
General Cautions
87
Special Tools and Lubricants
89
Special Tools
89
Required Tools
91
Lubricants
91
Symbols Used in Text
91
Covers
93
Front and Rear Cover
93
Infeed Cover
94
Infeeder
95
Outfeed Cover
96
Upper Top Cover
97
Rear Top Cover
98
Top Cover Assembly
99
Interlock Switch S16 &S17
102
Area a
103
Infeed Module
103
Paper Infeed Sensor
104
Infeed Transport Module
105
Infeed Transport Wheel
106
Infeed Motor M1 & Sensor Q2
107
Side Guides
108
Side Jogger Motor M3 & Sensor Q12
109
Side Guide Transmission &Sensor Q13
110
Back Jogger Module & Sensor Q3
112
Back Jogger Fingers
114
Back Jogger Motor M2
116
Stapler Head
117
Stapler Head Retraction Distance
120
Stapler Motor M4
121
Stapler Assy Drive Bar & Sensor Q14
122
Clincher Bar Assembly
123
Cleaning Clincher Points
124
Set Transport Drive Alignment
125
Pressure Roller
127
Set Transport Motor M5
128
Thick Set Sensor Q36
129
Area B
131
Staple Stop Gate Solenoid Sol1
131
Staple Stop Gate Release Solenoid Sol2
132
Saddle Stapling Start Sensor Q4
134
Area C
135
Staple / Fold Position Motor M9 & Sensor Q10
135
Length Transmission Shaft & Sensor Q11
136
Fold Stop Gate Motor M8 & Sensor Q7
138
Fold Stop Gate
139
Fold Knife Motor M7 & Sensor Q15
140
Fold Transmission Module
142
Fold Transmission Belt & Sensor Q9
143
Fold Roller Motor M6
145
Fold Transmission Gear Assemblys
147
Fold Distance Bracket
148
Upper Folder Roller
149
Lower Folder Roller
151
Outfeed Sensor
153
Pcb
155
Md3Dc Pcb "H
155
Upper Md6Dc Pcb "B
156
Lower Md6Dc Pcb "C
157
Interlock Pcb "D
158
Cpu Pcb and Copier Interface Pcb "A
159
Addon Pcb "F
161
Lcd Panel
162
Stacker
163
Stacker Module
163
Stacker Motor M1
164
Booklet Quality Adjustment
165
Staple Stop Gate Parallelism
165
Side Guide Parallelism
167
Staple Position to Clincher
168
Stapler Pressure
171
Clincher Points Height
172
Clincher Pressure
173
Staple and Fold Position
175
Fold Skew
177
Staple Position on Square Formed Spine
178
Power Requirements
179
Tapping the Transformer
179
4 Troubleshooting
181
Fault Code Descripitions
181
Blown Fuse Conditions
213
Leds
215
Test Points
221
5 Service Tables
227
Service Program Mode
227
Service Program Mode Tables
230
Eeprom Reset
238
Software Download
239
Downloading to Lower PCB MD6DC C in the Booklet Maker
240
Downloading to PCB CPU in Booklet Maker
241
Downloading to Lower PCB MD3DC H in the Booklet Maker
242
Downloading to PCB MD6DC a in Trimmer
243
Downloading to PCB MD6DC D in Book Folder
244
Self-Diagnostic Mode
245
Detailed Self-Diagnostic Mode
246
Paper Size Reset
247
Cf Service
251
Bf Service
253
6 Detailed Section Descriptions
255
Electrical Component List
255
Front View
257
Rear View
258
Connector View
259
Outfeed Upper View
260
Outfeed Lower View
261
Infeed Upper View
262
Infeed Lower View
263
Infeed Module View
264
Stacker Module View
265
Board Structure
267
Controller Cpu
268
Controller Md6Dc
269
Controller Md3Dc
271
Controller Md3Dc, Continues
272
Booklet Making Process
273
Size Adjustment
277
Major Specifications
279
Attachement to Bellini
280
Peripherals Specification
281
Book Folder Bf5010
282
Booklet Maker
283
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Technical Bulletin
3 pages
4
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Ricoh bk5010 Specifications
General
Brand
Ricoh
Model
bk5010
Category
Booklet makers
Language
English
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