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SINUMERIK 802D sl
Siemens SINUMERIK 802D sl Instruction Manual
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Siemens AG
Automation
& Drives
Motion Control Systems
Postfach 3180, D–91050 Erlangen
Federal Republic of Germany
www
.ad.siemens.com
Siemens AG 2005
Subject to change without prior notice
Order No. 6FC5397-0CP10-0BA0
Printed in the Federal Republic of Germany
261
Table of Contents
Table of Contents
7
System Overview
11
Description
15
Operator Controls
19
Operator Controls and Displays
19
Error and Status Displays
20
CNC Operator Panel (PCU) Interfaces
21
Compact Flash Card (CF Card) Slot
21
Interfaces
21
Ethernet Interface
22
USB Port (Available Soon)
22
RS232 COM Interface
23
PROFIBUS DP Interface
24
DRIVE Cliq Interface
25
Handwheel Connection
26
Digital Inputs/Digital Outputs
38
PP 72/48 I/O Module Interfaces
38
Dimension Drawings
41
Dimension Drawing and Drilling Pattern for the CNC Operator Panel (PCU)
42
Dimension Drawing and Drilling Pattern for the Machine Control Panel (MCP)
44
Dimension Drawings and Drilling Patterns for the NC Full Keyboard
46
Dimension Drawing for the PP72/48 I/O Module
50
Installation
51
Connection
52
Connecting
53
General Rules for Operation of a SINUMERIK 802D Sl
54
Rules Regarding Current Consumption and Power Loss of a Cubicle Arrangement
55
Overall Design of the SINUMERIK 802D Sl
56
Connecting the Protective Conductor for the Individual Components
57
Connection Overview for the SINUMERIK 802D Sl
58
Connecting the MCPA Module
61
Connecting the Analog Spindle
62
Connecting the Power Supply
63
Connecting the Full Keyboard to the CNC Operator Panel
65
Connecting the Ethernet Interface
66
Connecting the RS232 COM Port
67
Connecting the PP72/48 I/O Module and the Drive
68
Connecting the SINAMICS Drive to the DRIVE-Cliq Interface
72
Connecting the Digital Inputs/Outputs to the PCU
73
Connecting the Digital Inputs/Digital Outputs to the PP72/48 I/O Module
74
Connecting the Machine Control Panel to the PP72/48 I/O Module
75
Connecting Shielded Lines Via the Shield Connection (PCU)
76
Technical Data
77
Start-Up
81
Access Levels
82
Structure of Machine Data (MD) and Setting Data (SD)
83
RCS802D Commissioning and Diagnostic Tool
84
Turning on and Booting the Control System
85
Language Setting and File Management
86
Help, Language and Alarm Files
87
Setting the Technology
90
Entering the Machine Data
92
Setting the Profibus Address
93
Starting up the PLC
94
Configuring SINAMICS S120 with 802D Sl
95
Starting up Motors Without SMI
99
Setpoint/Actual-Value Assignment
100
Default Settings of the Axis Machine Data for Feed Axes
101
Default Settings of the Axis Machine Data for the Spindle
103
STARTER Start-Up Tool
107
Operating Philosophy of the STARTER Commissioning Tool for SINAMICS S120
108
Start-Up Sequence When Working with STARTER
111
Creating a Drive Project
112
Diagnosis Via STARTER
113
Function Generator
114
Trace Function
117
Measuring Function (SERVO) (Available Soon)
118
Measuring Sockets (Available Soon)
121
Completing the Start-Up
122
Service Display of the Axis Drive Behavior
123
Creating a Drive Project
125
Configuring a Drive Unit
133
Operating the Control Panel in STARTER (with the Motor Rotating)
142
Operating the Control Panel
145
Creating a Drive Project ONLINE
152
Acquiring the Component Topology and Configuring the Drive Unit Automatically
155
Configuring and Checking the Topology of the Drives
159
Starting up the PLC
165
Commissioning the PLC
166
PLC Alarms
168
General PLC Alarms
169
PLC Programming
172
Command Overview
173
Explanation of the Stack Operations
176
Program Organization
183
Testing and Monitoring Your Program
184
PLC Applications Download/Upload/Copy/Compare
185
User Interface
187
Data Backup and Series Machine Start-Up
189
External Data Backup
190
Data Backup Via V24
191
Series Machine Start-Up
192
Data Backup in Case of Backlight Failure
195
A.1 List of Machine Data
198
A.1.2 General Machine Data
203
A.1.3 Channelspecific Machine Data
208
A.1.4 Axisspecific Machine Data
216
A.2 Setting Data
228
A.3 SINAMICS Parameters
232
B.1 Electromagnetic Compatibility
234
B.2 Transport and Storage Conditions
236
B.4 Information on Insulation Tests, Safety Class, and Degree of Protection
238
B.5 Safety of Electronic Control Systems
239
C.1 What Does ESD Mean?
241
C.2 Electrostatic Charging of Persons
242
C.3 Basic Protective Measures against Discharge of Static Electricity
243
D.1 General Terms and Conditions for the Use of Software for Sinumerik and Drive Technology
245
D.2 General Terms and Conditions for the Use of Software for Sinumerik and Drive Technology
246
D.2.2 License Type
247
D.2.3 Software Type
248
D.2.5 Further Rights and Duties of the Licensee
249
D.3 License Provisions for Free Software Components
250
D.5 See Gpl.txt on the Toolbox CD under /Licenses
251
Other manuals for Siemens SINUMERIK 802D sl
Programming And Operating Manual
364 pages
Programming Manual
251 pages
Function Manual
462 pages
Training Manual
212 pages
Operation And Programming Manual
212 pages
Operator's Manual
51 pages
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Siemens SINUMERIK 802D sl Specifications
General
Brand
Siemens
Model
SINUMERIK 802D sl
Category
Controller
Language
English
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