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Siemens SINUMERIK 802D sl User Manual
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Part programming
7.4 Free contour p
rogramming
Surface grinding
Programming and Operating Manual, 11/2012, 6
FC5398-5CP10-3BA0
109
Part program editor
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You are again in the part program editor.
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Still add the following commands:
N75 TSGS_E:
;************* CONTOUR END ************
N80 M17
108
110
Table of Contents
Default Chapter
3
Preface
3
Table of Contents
5
1 Description
11
Control and Display Elements
11
Error and Status Displays
12
Key Definition of the Full CNC Keyboard (Vertical Format)
13
Key Definition of the Machine Control Panel
15
Coordinate Systems
16
2 Software User Interface
21
Screen Layout
21
Operating Areas
25
The Help System
26
3 Turning On, Reference Point Approach
29
4 Setup
31
Entering Tools and Tool Offsets
31
Create New Tool
33
Register Dresser
41
Sense Workpiece
42
Shaping/Dressing
44
Manual Grinding
45
Program Setting Data
49
Arithmetic Parameter R
53
User Data
54
5 Manual Mode
55
JOG Mode - "Position" Operating Area
56
JOG Mode
56
Assigning Handwheels
59
MDA Mode (Manual Input) "Position" Operating Area
60
Teach in
63
6 Automatic Mode
67
Machining Offset
72
Selection and Start of a Part Program
73
Block Search
74
Simultaneous Recording
77
Stop / Cancel a Part Program
80
Reapproach after Cancellation
80
Repositioning after Interruption
81
Execute from External
81
7 Part Programming
85
Part Programming Overview
85
Enter New Program
89
Editing Part Programs or Text Files
90
Free Contour Programming
93
Free Contour Programming (Surface Grinding)
93
Program a Contour
95
Define a Start Point
97
Softkeys and Parameters
98
Parameterize Contour Element
103
Programming Example, Surface Grinding
105
8 System
111
System" Operating Area
111
SYSTEM - "Start-Up" Softkeys
115
SYSTEM - "Machine Data" Softkeys
116
SYSTEM - "Service Display
122
Action Log
124
Servo Trace
124
Version/Hmi Details
129
Service MSG
132
Date, Time
139
SYSTEM - "PLC" Softkeys
140
SYSTEM - "Start-Up Files" Softkeys
147
SYSTEM - "Commissioning Wizard" Softkeys
152
Alarm Display
153
9 Cycles
155
Overview of Cycles
155
Cycle Requirements
157
Programming Cycles
158
Call and Return Conditions
158
Error Messages and Error Handling
159
General Information
159
Error Handling Within Cycles
159
Cycle Call and Parameter List
160
Zyklenunterstützung IM Programmeditor
163
Z Positioning with Grinding Wheel - CYCLE406
164
Safety Position - CYCLE407
167
3-Stage Plunge Cut Oscillation (Roughing, Finishing and Fine-Finishing) - CYCLE408
168
3-Stage Surface Grinding (Roughing, Finishing and Fine-Finishing) - CYCLE409
171
Dressing and Profiling - CYCLE416
175
Oscillating Plunge Cutting - CYCLE426
177
Surface Grinding with Continuous Infeed - CYCLE427
180
Surface Grinding with Intermittent Infeed - CYCLE428
183
Profile Grinding - CYCLE429
186
Dressing with Profile Roller - CYCLE430
189
Selection of the Grinding Wheel Peripheral Speed - CYCLE446
191
10 Programming
193
Fundamental Principles of NC Programming
193
Program Names
193
Program Structure
193
Word Structure and Address
194
Block Format
195
Fonts
197
List of Instructions
198
Positional Data
209
Programming Dimensions
209
Plane Selection: G17 to G19
211
Absolute/Incremental Dimensioning: G90, G91, AC, IC
212
Dimensions in Metric Units and Inches: G71, G70, G710, G700
213
Polar Coordinates, Pole Definition: G110, G111, G112
214
Programmable Work Offset: TRANS, ATRANS
216
Programmable Rotation: ROT, AROT
218
Programmable Scaling Factor: SCALE, ASCALE
219
Programmable Mirroring: MIRROR, AMIRROR
220
Workpiece Clamping - Settable Work Offset: G54 to G59, G500, G53, G153
222
Programmable Working Area Limitation: G25, G26, WALIMON, WALIMOF
224
Axis Movements
225
Linear Interpolation with Rapid Traverse: G0
225
Linear Interpolation with Feedrate: G1
227
Circular Interpolation: G2, G3
228
Circular Interpolation Via Intermediate Point: CIP
234
Circle with Tangential Transition: CT
235
Fixed Point Approach: G75
236
Reference Point Approach: G74
238
Measuring with Touch-Trigger Probe: MEAS, MEAW
238
Feedrate F
240
Exact Stop / Continuous-Path Control Mode: G9, G60, G64
241
Acceleration Pattern: BRISK, SOFT
244
Percentage Acceleration Override: ACC
245
Fourth Axis
246
Dwell Time: G4
247
Travel to Fixed Stop
248
Spindle Movement
252
Spindle Speed S, Directions of Rotation
252
Spindle Speed Limitation: G25, G26
253
Spindle Positioning: SPOS
254
Gear Stages
255
Spindle
255
Special Functions
257
Constant Cutting Rate: G96, G97
257
Rounding, Chamfer
259
Contour Definition Programming
261
Tool and Tool Offset
264
General Information
264
Tool T
264
Tool Offset Number D
265
Selecting the Tool Radius Compensation: G41, G42
267
Corner Behavior: G450, G451
269
Tool Radius Compensation OFF: G40
270
Special Cases of the Tool Radius Compensation
271
Example of Tool Radius Compensation
272
Miscellaneous Function M
273
H Function
274
Arithmetic Parameters (R Variables), LUD and PLC Variables
275
Arithmetic Parameter R
275
Local User Data (LUD)
277
Reading and Writing PLC Variables
279
Program Jumps
280
Jump Destination for Program Jumps
280
Unconditional Program Jumps
281
Conditional Program Jumps
282
Program Example for Jumps
284
Subroutine Technique
285
General Information
285
Calling Machining Cycles
288
Execute External Subroutine (EXTCALL)
288
Timers and Workpiece Counters
291
Runtime Timer
291
Workpiece Counter
293
Multiple Feedrate Values in One Block
294
Oscillation
296
11 Network Operation
301
Interfaces and Functions of the RCS802 Tool
302
Working on the Basis of a Network Connection
303
User Management
303
User Log in - RCS Log in
305
Setting the Connections on the RCS802 Tool
306
Establishing an RS232 Connection to the Control
307
Establishing a Peer-To-Peer Ethernet Connection to the Control
308
Establish the Ethernet Network Connection to the Control (Only with SINUMERIK 802D Sl Pro)
310
Additional Network Functions
312
Sharing Directories
312
Connecting / Disconnecting Network Drives
313
12 Data Backup
317
Data Transfer Via RS232 Interface
317
Creating / Reading in / Reading out a Start-Up Archive
319
Reading in / Reading out PLC Projects
322
Copying and Pasting Files
322
13 PLC Diagnostics
323
PLC Diagnosis Represented as a Ladder Diagram
323
Screen Layout
324
Operating Options
325
Appendix
339
User Data
339
A.1 User Data
339
Parameter Tables of the Tool Data
341
Miscellaneous
347
Pocket Calculator
347
A.3 Miscellaneous
347
Editing Asian Characters
348
Simplified Chinese
349
A.3.2.1 Simplified Chinese
349
Traditional Chinese (as Used in Taiwan)
352
Importing the Dictionary
355
Korean
356
A.3.2.4 Korean
356
Overview
358
A.4 Overview
358
Glossary
359
Index
361
Other manuals for Siemens SINUMERIK 802D sl
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Instruction Manual
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Function Manual
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Training Manual
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Operation And Programming Manual
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Operator's Manual
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Siemens SINUMERIK 802D sl Specifications
General
Brand
Siemens
Model
SINUMERIK 802D sl
Category
Controller
Language
English
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