Suzuki GSF1250 - Section 4 Brake

Table of Contents 4- i
4
Section 4
CONTENTS
Brake
Precautions .................................................4-1
Precautions............................................................. 4-1
Precautions for Brake System .............................. 4-1
Brake Fluid Information......................................... 4-1
Brake Control System and Diagnosis ... 4A-1
Schematic and Routing Diagram........................4A-1
Front Brake Hose Routing Diagram .................... 4A-1
Rear Brake Hose Routing Diagram..................... 4A-5
Diagnostic Information and Procedures............4A-7
Brake Symptom Diagnosis.................................. 4A-7
Repair Instructions ..............................................4A-7
Brake Pedal Height Inspection and
Adjustment ........................................................ 4A-7
Front Brake Light Switch Inspection ................... 4A-7
Rear Brake Light Switch Inspection ....................4A-8
Rear Brake Light Switch Inspection and
Adjustment ........................................................ 4A-8
Brake Fluid Level Check ..................................... 4A-8
Brake Hose Inspection ........................................ 4A-8
Air Bleeding from Brake Fluid Circuit .................. 4A-8
Brake Fluid Replacement.................................. 4A-10
Front Brake Hose Removal and Installation......4A-12
Rear Brake Hose Removal and Installation ......4A-13
Front Brake Master Cylinder Components........ 4A-14
Front Brake Master Cylinder Assembly
Removal and Installation................................. 4A-14
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly ............................4A-15
Front Brake Master Cylinder Parts Inspection ..4A-17
Rear Brake Master Cylinder Components ........ 4A-18
Rear Brake Master Cylinder Assembly
Removal and Installation................................. 4A-18
Rear Brake Master Cylinder Disassembly and
Assembly ........................................................4A-19
Rear Brake Master Cylinder Parts Inspection ... 4A-20
Specifications.....................................................4A-21
Service Data ..................................................... 4A-21
Tightening Torque Specifications......................4A-21
Special Tools and Equipment ...........................4A-22
Recommended Service Material ....................... 4A-22
Special Tool ......................................................4A-22
Front Brakes ............................................ 4B-1
Repair Instructions ..............................................4B-1
Front Brake Components ....................................4B-1
Front Brake Pad Inspection.................................4B-2
Front Brake Pad Replacement............................4B-2
Front Brake Caliper Removal and Installation.....4B-3
Front Brake Caliper Disassembly and
Assembly...........................................................4B-4
Front Brake Caliper Parts Inspection ..................4B-6
Front Brake Disc Removal and Installation .........4B-7
Front Brake Disc Inspection ................................4B-7
Specifications.......................................................4B-8
Service Data........................................................4B-8
Tightening Torque Specifications........................4B-8
Special Tools and Equipment .............................4B-9
Recommended Service Material .........................4B-9
Special Tool ........................................................4B-9
Rear Brakes.............................................. 4C-1
Repair Instructions ..............................................4C-1
Rear Brake Components.....................................4C-1
Rear Brake Pad Inspection .................................4C-2
Rear Brake Pad Replacement ............................4C-2
Rear Brake Caliper Removal and Installation .....4C-4
Rear Brake Caliper Disassembly and
Assembly...........................................................4C-4
Rear Brake Caliper Parts Inspection...................4C-6
Rear Brake Disc Removal and Installation..........4C-7
Rear Brake Disc Inspection.................................4C-7
Specifications.......................................................4C-8
Service Data........................................................4C-8
Tightening Torque Specifications........................4C-8
Special Tools and Equipment .............................4C-9
Recommended Service Material .........................4C-9
Special Tool ........................................................4C-9
ABS ........................................................... 4E-1
Precautions...........................................................4E-1
Precautions for ABS............................................4E-1
ABS Information ..................................................4E-1
General Description .............................................4E-1
Wheel Speed Sensor Description .......................4E-1