1-iv Table of Contents
CKP Sensor Removal and Installation ................1H-8
Engine Stop Switch Inspection............................1H-8
Ignition Switch Inspection....................................1H-9
Ignition Switch Removal and Installation.............1H-9
Specifications.....................................................1H-11
Service Data......................................................1H-11
Tightening Torque Specifications......................1H-11
Special Tools and Equipment ...........................1H-11
Special Tool ......................................................1H-11
Starting System .........................................1I-1
Schematic and Routing Diagram......................... 1I-1
Starting System Diagram ..................................... 1I-1
Component Location ............................................ 1I-1
Starting System Components Location................ 1I-1
Diagnostic Information and Procedures............. 1I-1
Starting System Symptom Diagnosis................... 1I-1
Starter motor will not run ...................................... 1I-2
Starter Motor Runs but Does not Crank the
Engine................................................................ 1I-2
Repair Instructions ............................................... 1I-3
Starter Motor Components................................... 1I-3
Starter Motor Removal and Installation................ 1I-4
Starter Motor Disassembly and Assembly ........... 1I-5
Starter Motor Inspection....................................... 1I-6
Starter Relay Removal and Installation................ 1I-7
Starter Relay Inspection....................................... 1I-7
Turn Signal / Side-stand Relay Removal and
Installation.......................................................... 1I-8
Side-stand / Ignition Interlock System Parts
Inspection........................................................... 1I-8
Starter Clutch Removal and Installation............. 1I-10
Starter Clutch Inspection.................................... 1I-12
Starter Button Inspection.................................... 1I-13
Specifications...................................................... 1I-13
Service Data....................................................... 1I-13
Tightening Torque Specifications....................... 1I-13
Special Tools and Equipment ............................ 1I-14
Recommended Service Material ........................ 1I-14
Special Tool ....................................................... 1I-14
Charging System......................................1J-1
Schematic and Routing Diagram ........................ 1J-1
Charging System Diagram .................................. 1J-1
Component Location ........................................... 1J-1
Charging System Components Location............. 1J-1
Diagnostic Information and Procedures............ 1J-1
Charging System Symptom Diagnosis................ 1J-1
Battery Runs Down Quickly ................................ 1J-2
Repair Instructions .............................................. 1J-3
Battery Current Leakage Inspection.................... 1J-3
Regulated Voltage Inspection ............................. 1J-3
Generator Inspection........................................... 1J-3
Generator Removal and Installation.................... 1J-4
Regulator / Rectifier Construction ....................... 1J-8
Regulator / Rectifier Inspection ........................... 1J-8
Battery Components ........................................... 1J-9
Battery Charging ................................................. 1J-9
Battery Removal and Installation ...................... 1J-12
Battery Visual Inspection................................... 1J-12
Specifications..................................................... 1J-13
Service Data...................................................... 1J-13
Tightening Torque Specifications...................... 1J-13
Special Tools and Equipment ........................... 1J-14
Recommended Service Material ....................... 1J-14
Special Tool ...................................................... 1J-14
Exhaust System....................................... 1K-1
Precautions...........................................................1K-1
Precautions for Exhaust System .........................1K-1
Repair Instructions ..............................................1K-2
Exhaust System Construction .............................1K-2
Exhaust Pipe / Muffler Removal and
Installation .........................................................1K-3
Exhaust System Inspection.................................1K-6
Specifications.......................................................1K-6
Tightening Torque Specifications........................1K-6
Special Tools and Equipment .............................1K-6
Recommended Service Material .........................1K-6
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