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Cirrus Series
Amazone Cirrus Series User Manual
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H. DREYER GmbH & Co. KG
Postfac
h 51
D
-
49202 Has
berge
n
-
Gas
te
Germ
any
Tel.
:
+ 49 (0) 54
05 501
-
0
Fax:
+ 4
9 (0) 54
05 501
-
2
34
e
-
m
ail:
amazone@
am
azone.de
http://
www.am
azone.de
Plants: D
-
2
7794 Hu
de
•
D-
04249 L
eipzig
•
F-
576
02 For
bach
Branches in En
gland and Franc
e
Manufactur
ers of
m
ineral fert
iliser spr
eaders
, field spr
ayers
, seed dr
ill
s,
soil culti
vation m
ac
hines
and c
omm
unal units
208
Table of Contents
Default Chapter
5
Table of Contents
5
1 User Information
10
Purpose of the Document
10
Locations in the Operating Manual
10
Diagrams Used
10
2 General Safety Instructions
11
Obligations and Liability
11
Representation of Safety Symbols
13
Organisational Measures
14
Safety and Protection Equipment
14
Informal Safety Measures
14
User Training
15
Safety Measures in Normal Operation
16
Dangers from Residual Energy
16
Maintenance and Repair Work, Fault Elimination
16
Constructive Changes
17
Spare and Wear Parts and Aids
18
Cleaning and Disposal
18
User Workstation
18
Warning Pictograms and Other Signs on the Machine
19
Positioning of Warning Pictograms and Other Labels
27
Dangers if the Safety Information Is Not Observed
30
Safety-Conscious Working
30
Safety Information for Users
31
General Safety and Accident Prevention Information
31
Hydraulic System
35
Electrical System
36
Universal Joint Shaft Operation
37
Attached Machines
37
Brake System
38
Tyres
39
Operation of the Seed Drill
39
Cleaning, Maintenance and Repairs
40
3 Loading and Unloading
41
Loading the Cirrus
42
Unloading the Cirrus
43
4 Product Description
44
Overview of Subassemblies
45
Safety and Protection Equipment
48
Overview - Supply Lines between the Tractor and the Machine
49
Transportation Equipment
50
Intended Use
52
Danger Area and Danger Points
53
Type Plate and CE Labelling
54
Technical Data
55
Necessary Tractor Equipment
56
Noise Production Data
57
5 Structure and Function
58
Electrohydraulic Control Blocks
59
Hydraulic Hose Lines
59
Coupling the Hydraulic Hose Lines
59
Uncoupling the Hydraulic Hose Lines
60
Dual-Circuit Pneumatic Service Braking System
61
Coupling the Brake and Supply Lines
62
Uncoupling the Brake and Supply Lines
63
Hydraulic Operating Brake System
64
Coupling the Hydraulic Operating Brake System
64
Uncoupling the Hydraulic Operating Brake System
64
Operator Control Terminal AMATRON 3
65
Roller Holder
67
Seed Hopper
67
Digital Fill Level Monitoring (Optional)
68
Seed Dosing
69
Table: Dosing Rollers
70
Table Seed Dosing Rollers
71
Seed Rate Adjustment with Full Dosing (Optional)
72
Increasing Sowing Rate, Coulter Pressure and Harrow Pressure
74
Blower Fan
75
Connecting the Blower Fan to the Tractor Hydraulics
76
Connecting the Blower Fan to the Tractor's Universal Joint Shaft
77
Distributor Head
78
Radar
78
Tapered Ring Tyres
79
Seed Planting
79
Rotec and Rotec+ Coulter
80
Coulter Pressure
81
Exact Harrow
82
Roller Harrow (Optional)
83
Two-Row Disc Array
83
Track Loosener (Optional)
84
Markers
85
Creation of Tramlines
86
Examples for Creating Tramlines
88
Tramline Rhythm 4, 6 and 8
90
Tramline Rhythm 2 Plus and 6 Plus
91
Half-Sided Switching off (Part Width)
92
Tramline Marker (Option)
92
6 Commissioning
93
Checking the Suitability of the Tractor
94
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Load Capacities, as Well as the Minimum Ballast
95
Data Required for the Calculation (Hitched Machine)
96
Calculation of the Required Minimum Ballasting at the Front G V Min of the Tractor for Assurance of the Steering Capability
97
Calculation of the Actual Front Axle Load of the Tractor T
97
Calculation of the Actual Total Weight of the Combined Tractor and Machine
97
Tat
97
Calculation of the Actual Rear Axle Load of the Tractor T
97
H Tat
97
Tyre Load Capacity
97
Table
98
Requirements for Tractor Operation with Attached Machines
99
Machines Without Their Own Brake System
99
Securing the Tractor / Machine against Unintentional Start-Up and Rolling
100
Installation Regulations for the Hydraulic Fan Drive Connection
101
Initial Installation of the AMATRON 3
102
7 Coupling and Uncoupling the Machine
103
Coupling the Machine
103
Hydraulic Connections
108
Connecting the Electrical Connections
109
Connecting the Pneumatic Service Brake System
109
Connecting the Hydraulic Service Brake System
110
Uncoupling the Machine
111
Coupling the Hydraulic Pump (Optional)
114
Connecting the Hydraulic Pump
114
Uncoupling the Hydraulic Pump
115
8 Settings
116
Setting the Level Sensor
116
Inserting Dosing Roller in Metering Unit
118
Setting the Sowing Rate with a Calibration Test
120
Adjusting Blower Fan Speed
122
Setting the Blower Fan Speed Via the Flow Control Valve of the Tractor
122
Adjust the Blower Fan Speed on the Machine Pressure Limiting Valve
123
Setting the Fan Speed Monitoring on the AMATRON 3
123
Triggering of the Alarm, if the Fan Speed Differs from the Setpoint
123
Setting the Coulter Pressure
124
Setting the Rotec Plastic Discs
125
Adjusting the Exact Harrow
127
Adjusting the Spring Tines
127
Setting the Exact Harrow Pressure
128
Setting the Exact Harrow Pressure (Hydraulic Adjustment)
128
Roller Harrow
129
Setting Working Depth and Angle of Harrow Tines
129
Adjusting Roller Pressure
130
Adjusting the Disc Array (on the Field)
131
Adjusting Disc Array Working Depth with Machine Setting "Turning on the Axle
131
Adjusting Disc Array Working Depth with Machine Setting "Turning on the Roller
132
Setting the Length of the Outer Disc Struts
133
Adjusting the Outside Hollow Discs
133
Setting the Wheel Mark Eradicator (on the Field)
134
Adjusting the Track Marker Length and Working Intensity
135
Setting the Tramlining Rhythm/Meter on the AMATRON 3
137
Half-Sided Switching off
137
Moving the Track Disc Carrier of the Tramline Marker to the Operational/Transport Position
138
Move the Track Disc Carrier from the Transport to the Operational Position
138
Set the Track Disc Carrier to Transport Position
139
9 Transportation
140
10 Use of the Machine
150
Folding the Machine Extension Arm In/Out (Except Cirrus 3002)
151
Folding out the Machine's Extension Arms
151
Folding in the Machine's Extension Arms
153
Removing the Transport Safety Bar
155
Secure the Protective Cover in the Bracket
155
Move the Exact Harrow into the Working Position
156
Filling the Seed Hopper
156
Load the Seed Hopper with Sacked Merchandise from a Supply Vehicle
159
Loading the Seed Hopper with a Filling Auger
159
Loading the Seed Hopper from Bulk Bags
160
Enter the Filling Volume on the AMATRON 3
160
Remove the Transport Safety Catch of the Track Markers (Only Cirrus 3002)
161
Work Commencement
162
Checks
163
Checking the Seed Planting Depth
163
During the Work
164
Turning at End of the Field
165
10.10.1 Turning on the Axle
166
Turning on the Roller (Except Cirrus 3002)
166
End of Work on the Field
167
Emptying the Hopper And/Or Dosing Unit
168
10.12.1 Emptying the Seed Hopper
168
10.12.2 Emptying the Dosing Unit
168
11 Faults
171
Residual Seed Volume Indicator
171
Failure of the AMATRON 3 During Work
172
Deviations between the Preset and Actual Sowing Rates
174
Fault Table
175
12 Cleaning, Maintenance and Repairs
176
Securing the Connected Machine
176
Securing the Raised Machine (Workshop)
177
Cleaning the Machine
178
Cleaning the Distributor Head (Workshop)
179
Shutdown of the Machine over a Long Period of Time
179
Lubrication Regulations
180
Lubricants
180
Lubrication Point Overview
181
12.4.2.1 Lubricating the Lubrication Nipples When the Machine Is Folded out and Lowered
182
Lubricating the Lubrication Nipples When the Machine Is Folded out and Lowered
183
Service Plan - Overview
184
Retighten Wheel and Hub Screws (Workshop)
186
Servicing Sowing Shaft Bearing
186
Checking Tyre Pressure (Workshop)
187
Servicing Roller Chains and Chain Wheels
187
Hydraulic System
188
12.5.5.1 Labelling Hydraulic Hose Lines
189
12.5.5.2 Maintenance Intervals
189
12.5.5.3 Inspection Criteria for Hydraulic Hose Lines
189
12.5.5.4 Installation and Removal of Hydraulic Hose Lines
190
Service Brake System: Dual-Circuit Pneumatic Braking System - Hydraulic Braking System
191
Checking the Service Brake System for Safe Operating Condition (Specialist Workshop)
192
Dual-Circuit Pneumatic Braking System
193
12.5.7.1 Draining the Compressed Air Tank of the Dual-Circuit Magnetic Braking System
193
External Testing of the Compressed Air Tank of the Dual-Circuit Pneumatic Braking System
193
Checking the Pressure in the Compressed Air Tank of the Dual-Circuit Pneumatic Braking System (Workshop)
194
Leak Test of the Dual-Circuit Pneumatic Braking System (Workshop)
194
Cleaning the Line Filter of the Dual-Circuit Pneumatic Braking System (Workshop)
194
Hydraulic Braking System
195
12.5.8.1 Checking the Brake Fluid Level
195
Changing the Brake Fluid (Workshop)
195
Brake Check on the Hydraulic Part of the Braking System (Specialist Workshop)
196
Checking the Brake Lining Thickness (Specialist Workshop)
196
Venting the Hydraulic Braking System (Workshop)
196
Workshop Settings and Repair Work
198
Adjusting the Wheelmark Spacing / Track Width (Specialist Workshop)
198
Adjusting the Wheelmark Spacing of the Cultivating Tractor (Specialist Workshop)
198
Adjusting the Track Width of the Cultivating Tractor (Specialist Workshop)
199
Operational Hours after a Wheel Change (Workshop)
201
After Brake Repairs (Workshop)
201
Setting the Track Marker for Correct Fitting in the Transport Bracket (Workshop)
201
Repairs to the Pressure Tank (Workshop)
202
Checking Lock Nut Tightening Torque after Repairs to the Machine Extension Arm (Workshop)203
203
Replacing the Rotec Coulter Wear Tip (Workshop)
203
Lower Link Pin
204
Bolt Tightening Torques
204
13 Hydraulic System Diagrams
205
Hydraulic System Diagram of the Cirrus 3002 Special
205
Hydraulic System Diagram of the Cirrus 4002 / 6002
207
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Amazone Cirrus Series Specifications
General
Brand
Amazone
Model
Cirrus Series
Category
Farm Equipment
Language
English
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