Honeywell HC900 User Manual

Introduction - Purpose
Revision 19 HC900 Process Controller Installation and User Guide xi
06/14
Figures
Figure 1 – Small HC900 Controller Configuration ............................................................................................... 7
Figure 2 – Expanded HC900 Controller Configuration (C50/C70 CPU only) ........................................................ 8
Figure 3 – Single process with redundancies ........................................................................................................ 9
Figure 4 – Configuration with Multiple Controllers ............................................................................................ 14
Figure 5 – Redundant Configuration with multiple I/O racks .............................................................................. 16
Figure 6 – Controller Rack Components ............................................................................................................ 18
Figure 7 – Redundant Controller Rack Components ........................................................................................... 18
Figure 8 – I/O Expansion Rack Components ...................................................................................................... 19
Figure 9 – Rack Options .................................................................................................................................... 20
Figure 10 – Power Supply.................................................................................................................................. 21
Figure 11 – Power Status Module (PSM) ........................................................................................................... 22
Figure 12 – Controller Module........................................................................................................................... 23
Figure 13 – Redundancy Switch Module ............................................................................................................ 24
Figure 14 – Scanner 1 Module ........................................................................................................................... 24
Figure 15 – Scanner 2 Module ........................................................................................................................... 25
Figure 16 – I/O Module Terminal Blocks ........................................................................................................... 25
Figure 17 – RS-232 Modem Devices ................................................................................................................. 27
Figure 18 – HC900 Controller Configurations .................................................................................................... 28
Figure 19 – Modular Network Structure ............................................................................................................. 30
Figure 20 – Modbus/TCP Framing ..................................................................................................................... 31
Figure 21 – Typical installation using a Cable Modem ....................................................................................... 34
Figure 22 – Controller Serial Ports ..................................................................................................................... 35
Figure 23 – Serial Ports DIP Switch default settings ........................................................................................... 36
Figure 24 – Rack Dimensions (C30 and C50)..................................................................................................... 39
Figure 25 – Rack Dimensions with reserve power supply ................................................................................... 40
Figure 26 – Vertical Spacing of Racks (all models) ............................................................................................ 41
Figure 27 – AC Input Module de-Rating ............................................................................................................ 44
Figure 28 – Power Supply de-Rating .................................................................................................................. 44
Figure 29 – Cabinet Wiring, Single Chassis ....................................................................................................... 48
Figure 30 – Cabinet Wiring, Multiple Chassis .................................................................................................... 49
Figure 31 – Redundant power supplies each with external fuse and switch ......................................................... 50
Figure 32 – Master Control Relay Wiring Example ............................................................................................ 53
Figure 33 – I/O Module Installation ................................................................................................................... 67
Figure 34 – Terminal Block Styles ..................................................................................................................... 68
Figure 35 – Signal-Wire Grounding ................................................................................................................... 70
Figure 36 – Wire-Shield Grounding ................................................................................................................... 71
Figure 37 – Terminal Block Jumper Installation ................................................................................................. 72
Figure 38 – RTD Inputs ..................................................................................................................................... 82
Figure 39 – Universal Analog Input Wiring Diagram ......................................................................................... 83
Figure 40 – Examples of RTD Input Wiring ....................................................................................................... 84
Figure 41 – Analog Input Wiring - Eight TCs .................................................................................................... 85
Figure 42 – Analog Input Wiring - Eight Resistance Inputs ................................................................................ 86
Figure 43 – Analog Input Wiring - Eight RTDs .................................................................................................. 87
Figure 44 – Analog Input Wiring – Slidewire (Position Proportion Block) .......................................................... 88
Figure 45 – 16 point High Level Analog Input Wiring........................................................................................ 89
Figure 46 – 4 channel Analog Output Wiring Diagram ....................................................................................... 90
Figure 47 – 8 channel Analog Output Wiring Diagram ....................................................................................... 91
Figure 48 – 16 channel Analog Output Wiring Diagram ..................................................................................... 91
Figure 49 – DC Input Module Wiring Diagram .................................................................................................. 93
Figure 50 – DC Input Module Jumper ................................................................................................................ 94
Figure 51 – 32 point DC Input Module Wiring ................................................................................................... 95
Figure 52 – AC Input Module Wiring Diagram .................................................................................................. 96
Figure 53 – AC Input Module Jumper ................................................................................................................ 97

Honeywell HC900 Specifications

General

Series	HC900
Redundancy	Optional
Programming Language	Function Block Diagram, Ladder Logic, Structured Text
Inputs	Analog, Digital
Outputs	Analog, Digital, Relay
Display	Optional
Control	PID, Advanced Control
Power Supply	24V DC or 100-240V AC
Storage Temperature	-40°C to 85°C
Humidity	5% to 95% non-condensing
Communication Protocols	Modbus, Ethernet