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Hypertherm Powermax 125 Service Manual

Hypertherm Powermax 125
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Powermax125 Service Manual 808070 101
7 Mechanized Cutting
Refer to Machine interface pinout on page 102 for receptacle pinout information.
The cover on the machine interface receptacle prevents dust and moisture from damaging
the receptacle when not in use. This cover should be replaced if damaged or lost (part
number 127204).
Refer to Parts on page 293 for more information.
Installation of the machine interface cable must be performed by a qualified service technician. To install a machine
interface cable:
1. Turn OFF the power and disconnect the power cord.
2. Remove the machine interface receptacle’s cover from the rear of the power supply.
3. Connect the Hypertherm machine interface cable to the power supply.
4. If you are using a cable with a D-sub connector on the other end, plug it into the appropriate pin connector on the
torch height controller or CNC. Secure it with the screws on the D-sub connector.
If you are using a cable with wires and spade connectors on the other end, terminate the machine interface cable
inside the electrical enclosure of the torch height controller or CNC controller to prevent unauthorized access to the
connections after installation. Verify that the connections are correct and that all live parts are enclosed and
protected before operating the equipment.
The integration of Hypertherm equipment and customer-supplied equipment including
interconnecting cords and cables, if not listed and certified as a system, is subject to
inspection by local authorities at the final installation site.
The connector sockets for each type of signal available through the machine interface cable are shown in Figure 2.
Table 11 on page 102 provides details about each signal type.

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Hypertherm Powermax 125 Specifications

General IconGeneral
Output Current30-125 A
Input Power15.2 kW
Open Circuit Voltage300 VDC
Gas SupplyClean, dry, oil-free air or nitrogen
Input Power Cable Length10 ft (3 m)
Rated Output Current125 A
Gas TypeAir or nitrogen
Cutting Capacity1-1/4 inch (32 mm)
Pierce Capacity1 inch (25 mm)
Input Voltage200-600 V, 3-PH
Duty Cycle100% @ 125 A
CertificationsCSA
Maximum Clean Cut Thickness1-1/4 inch (32 mm)
Cooling MethodFan-cooled
Torch OptionsHand

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