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Hypertherm Powermax 125 Service Manual

Hypertherm Powermax 125
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Powermax125 Service Manual 808070 19
Section 1
Specifications
Safety information
Before operating any Hypertherm equipment, read the separate Safety and Compliance Manual (80669C) included with
your product for important safety information.
Powermax125 System description
The Powermax125 is a highly portable, 125 A, handheld and mechanized plasma cutting system appropriate for a wide
range of applications. The Powermax system uses air or nitrogen to cut electrically conductive metals, such as mild steel,
stainless steel, or aluminum. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode
and torch lead length for optimum cutting.
The Powermax125 is recommended for metal thicknesses up to 44 mm (1-3/4 inches), can sever up to 57 mm
(2-1/4 inches), and can pierce thicknesses up to 25 mm (1 inch). FastConnect™ provides a simple push-button torch
connection to the power supply for quick torch changes.
The typical handheld Powermax125 system includes a Duramax™ Hyamp 85° hand torch with a starter consumable kit, a
box of spare electrodes and nozzles, and a work lead cable. Reference materials include: operator manual, quick setup
card, registration card, setup DVD, and safety manual.
The typical mechanized Powermax125 system includes a Duramax Hyamp 180° full-length machine torch with a starter
consumable kit, a box of spare electrodes and nozzles, work lead cable, and remote-start pendant. Reference materials
include: operator manual, quick setup card, registration card, setup DVD, and safety manual.
See your Hypertherm distributor for other system configurations. You can order additional styles of torches, consumables,
and accessories, such as the plasma cutting guide. See Parts on page 293 for a list of spare and optional parts.
Powermax125 CSA and CE power supplies ship without a plug on the power cord. See Power Supply Setup on
page 29.
CCC certified configurations do not ship with a power cord.

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Hypertherm Powermax 125 Specifications

General IconGeneral
Output Current30-125 A
Input Power15.2 kW
Open Circuit Voltage300 VDC
Gas SupplyClean, dry, oil-free air or nitrogen
Input Power Cable Length10 ft (3 m)
Rated Output Current125 A
Gas TypeAir or nitrogen
Cutting Capacity1-1/4 inch (32 mm)
Pierce Capacity1 inch (25 mm)
Input Voltage200-600 V, 3-PH
Duty Cycle100% @ 125 A
CertificationsCSA
Maximum Clean Cut Thickness1-1/4 inch (32 mm)
Cooling MethodFan-cooled
Torch OptionsHand

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