Hypertherm Powermax 125 Service Manual

140 Powermax125 Service Manual 808070
8 – Troubleshooting and System Tests
3-20-1 Dump valve
Indicates that the dump valve
is not connected.
On On
• Check the associated wiring.
•Perform Test 9 – Electronic regulator
on page 162.
• If necessary, replace the electronic
regulator (228687).
3-20-2 Valve ID The DSP does not recognize the
electronic regulator.
• Check the harness from the regulator
to J6.
3-20-3 Electronic regulator is
disconnected
The electronic regulator is
not drawing current.
• Inspect the associated wiring,
particularly the 7-pin connector at J6
on the power board.
• If necessary, replace the electronic
regulator (228687).
3-41-0 Drive fault
On On
If an activation signal is sent to a device
and the device does not activate (machine
motion relay or in-rush relay for example)
this fault will occur.
3-42-0 5 or 24 VDC fault The 5 or 24 VDC supply from the flyback
circuit is out of range.
Perform Test 5 – Flyback circuit (DC
minor voltages) on page 156.
3-42-1 Driver voltage fault The 18 VDC supply from the flyback
circuit is out of range.
• Replace the power board.
• Check the inverter IGBT module and
replace if necessary.
3-nn-n
Fault
code
Description
Power
LED
Fault
LED
Fault
icon
Solutions

Hypertherm Powermax 125 Specifications

General

Output Current	30-125 A
Input Power	15.2 kW
Open Circuit Voltage	300 VDC
Gas Supply	Clean, dry, oil-free air or nitrogen
Input Power Cable Length	10 ft (3 m)
Rated Output Current	125 A
Gas Type	Air or nitrogen
Cutting Capacity	1-1/4 inch (32 mm)
Pierce Capacity	1 inch (25 mm)
Input Voltage	200-600 V, 3-PH
Duty Cycle	100% @ 125 A
Certifications	CSA
Maximum Clean Cut Thickness	1-1/4 inch (32 mm)
Cooling Method	Fan-cooled
Torch Options	Hand