Overview of the 994-X Door Hanging System
KVAL 994-X Operation/Service Manual
1-4
Option E Two-Stage Drilling Allows changeover for two different face bore sizes with a selection
on the control panel.
Customer to specify 1-1/2” or 1-5
/8” for dead bolt face bore wh
en
ordering. Standard lock boring bit is 2/1/8".
Option IL Door Hand Indicator Light Light will be mounted on the out-feed end of the 990-F4 that can
be
seen by the 700-C Assembly Table operator. The light will be on when
the door in the 994-X is being machined as a right hand door and off
for a left hand door.
Option K Eight-Shooter Screw Gun for 4" X
4" Hin
ge
To attach 4" X 4" hinges to the door and jamb, No. 10 by
3/4" long flat
head screws are automatically sorted and fed, eight (8) at a time, to the
screw gun. Operator manually places the hinge onto the magnetic
indexing fixture and then rolls and pivots the Eight Shooter into an
"H" block at each hinge location to attach the hinges. Pressing the
'Reset' switch then raises the Eight Shooter and feeds a set of eight (8)
screws for the attachment of the next hinge.
Option O Door Blow-Off System Air blow-off tube cleans dust
and chips from top of door as it feeds out
of the 994-X.
Option N Weatherstrip Retaining Brackets Isolates Weather Strips during the ro
uting process. A protective bar
across top of H block keeps the strip up and away from the routers.
Option SB Servo Backsection with Corner
Squ
aring
The 994-X sy
stem combines very high quality hardware detailing,
with high speed productivity. Unique features include computer con-
trolled ball screw movements for all router and chisels, complete with
square lock face plates. Backsection will have the ability to machine a
face plate at both "0" and "3" degree. Operator can select widths from
1" to 1-1/4" wide and up to 2-3/4" in length.
Option R1 Zero & Three Degree Hinge Rout-
ing
Price includes PLC logic and controls
to allow front hinge routing sec-
tion
to rout on either a 0 degree or 3 degree angle.
Hinges will be flush mounted when installed on
doors with either
square
edge or 3 degree bevel on hinge side
Option UH Top Hinge Dimension Different for
6'-8" and 8'-0" Door
In-feed door and jamb stops will be movable. Door stop will be cylin-
der a
ctuated.
NOTE: Specifications for hinge locations must be provided in order to
prepare quotation.
Option W Hinge Stops fo
r 6'8", 7'0" & 8'0"
Doors
This option is limited to certain hinge pocket locations. Hinge location
sp
ecifications need to be submitted in order
to determine if they can be
accommodated with the 994-X.
Option Z Screw-Changing Hopper for Six
Shooter
Screw-changing hopper for chang
ing screw colors.
Option Z1 Quick-Change Hopper for Eight
Shooter
Screw changing hopper for 8-Shooter
allows for rapid change of
screw colors.
Quick Change Knuckle Hinge
Switch located on the 8-shooter hinge applicator which provides the
ability to switch from a standard (narrow barrel) knuckle hinge to a
wide spring-knuckle hinge. Changeover time between knuckle sizes is
1 second.
Option Title Description
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