KVAL 994-X Operation / Service Manual
Chapter 1 Intro to the 994-X Door Hanging System
Overview of the 994-X Door Hanging System......................... 1-2
Available Options..................................................................................1-3
About this Manual.................................................................................1-5
Safety First!.............................................................................. 1-6
Safety Sheet Sign-Off Sheet.................................................................1-6
Safety Terminology of Labels................................................................1-6
Safety Guidelines..................................................................................1-6
Lockout-Tagout Guidelines ...................................................... 1-10
Follow the P-R-O-P-E-R lockout rule of thumb...................................1-10
Lockout Tagout Procedure....................................................... 1-11
Pre-Steps Before Lockout Tagout.......................................................1-11
Lockout Tagout Power ........................................................................1-11
Lockout Tagout Air Supply..................................................................1-12
Start Maintenance...............................................................................1-12
Post Maintenance Steps.....................................................................1-12
Zero-Energy to Start-Up........................................................... 1-13
Getting Help from KVAL........................................................... 1-15
On-Line Help.......................................................................................1-15
Product Return Procedure..................................................................1-15
How to Download the Service Application............................... 1-17
Download Application.........................................................................1-17
Safety Sign-Off Sheet.............................................................. 1-20
A Note to the Operator........................................................................1-20
Chapter 2 Operation of the 994-X
Operator’s Tour........................................................................ 2-2
Options Available..................................................................................2-2
The 994-X will:......................................................................................2-2
Machine Components...........................................................................2-2
Overview of Machine ............................................................... 2-3
Operator Controls .................................................................... 2-4
Operator’s Station.................................................................................2-4
Machine Control....................................................................................2-4
Door/Jamb Foot Pedal..........................................................................2-5
In-Feed Section ....................................................................... 2-6
Door Stops............................................................................................2-7