Leibinger JET3 Series - Installation Site Safety Measures

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Group 2 Safety Page 21

JET3 Series Release 2.02

2.6 Dangers due to electric energy

ELECTRICAL WORK

The electrical and electronic components of the high performance printer are

under voltage. The device must only be opened by trained personnel or by

Leibinger service technicians.

Prior to the opening of the device the device must be switched off and the

mains plug removed.

Main Page

Table of Contents3
General Information3
Group Directory12
Publisher13
Symbolism of the Manual15
Introduction16
Document Information17
Warranty17
Safety18
Scope of Risks18
Structure of Safety Instructions19
Intended Use20
Safety Sticker21
Figure 1 Safety Sticker21
Operating Staff22
Dangers Due to Electric Energy23
Personal Protective Equipment24
Protective Devices and Safety Concept24
Safety Measures at the Place of Installation24
Dangers through Consumables26
Figure 2 - Labels for Marking (Ink/Solvent)28
Accident Prevention29
Storage and Handling29
First Aid Measures30
General First Aid30
First Aid in Case of Contact with Consumables30
Fire Fighting Measures31
Procedure in Case of Fire31
Fire Fighting of Ink and Solvents32
Measures in the Event of Accidental Release (Spillage)33
Technical Data34
Dimensions, Weights, Connections34
Figure 3 Dimensions34
Electrical Connection Values35
Ambient Conditions35
Interfaces, Inputs, Outputs35
Performance Parameter35
Fonts36
Types of Writing36
Font Combinations36
Function36
Software37
Transport/Start up38
Transport, Storage, Shipping38
Mounting38
Figure 4 - Movable Underframe (Device Support)39
Figure 5 - Unit Fastening Possibilities39
Installation40
Mains Supply40
Grounding - Potential Equalization40
Figure 6 - Grounding Scematic and Grounding Point41
Explosion Protection42
Print Head42
Figure 7 Print Head Installation (Example)43
External Print Head Ventilation (Optional Equipment)44
Grounding Regulation for Print Head Works44
Start-Up Commissioning46
Remove Transportation Safety Devices - Step 146
Figure 8 Remove Transportation Safety Devices47
Fill Reservoir Tank - Step 248
Figure 9 Reservoir Tank and Re-Filling Process50
Carry out Filling Routine - Step 351
Figure 10 Filling Routine (Step 1)51
Figure 11 Filling Routine (Step 2)53
Setting of the External Print Head Ventilation -Optional Equipment54
Figure 12 - Setting of the Pressure Regulator54
Interfaces55
Figure 13 - Interfaces55
Ethernet-Connection56
Interface X5 - Printgo56
Interface X1 - Encoder58
Description and Configuration58
Mechanical Installation59
Interface X4 - Digital Inputs59
Interface X3 - Digital Outputs61
Interface X2 - Serial Interface62
USB-Connection63
Operation64
Construction/Structure of the Device64
Figure 14 - Equipment Configuration/General View64
Functional Principle65
Method of Working65
Drop Creation65
Drop Charging66
Drop Deflection66
Creation of a Character66
Summary of the Individual Proceduresfigure67
Figure 15 - Character Creation Process67
Example of Use68
Safety Instructions68
Figure 16 Example of Use68
User Interface and Printer Operation69
Figure 17 Design of the Main Window69
Figure 18 Status Field <Nozzle71
Figure 19 Indicator for General Status Information72
Numeric Keypad74
Figure 20 Numeric Keypad Design74
Keyboard75
Figure 21 Keyboard Design75
Basic Operating Procedures77
General77
First Initialization of the Device77
Figure 22 Initialization Process77
Switch on Device78
Switching on Without Password Protection78
Figure 23 - Switch-On Procedure Without Password Protec79
Switching on with Password Protetction80
Figure 24 - Switch-On Procedure with Password Protec81
Switch off Device82
Figure 25 Switch-Off Procedure82
Windows and Menu Elements83
Figure 26 - Menu Layout 184
Figure 27 - Menu Layout 285
Optional Equipment86
External Head Print Ventilation - Assembly and Function86
Figure 28 Assembly of the External Print Head Ventilation87
Data Entry/Programming88
General88
Job Administration89
Figure 29 Job Menu89
Create a New Job90
Figure 30 Create a New Job90
Open Job to Edit91
Figure 31 Open Job to Edit92
Edit Current Job93
Figure 32 Edit Current Job93
Load Job to Print94
Figure 33 Load Job to Print94
Create New Job List96
Figure 34 Creating a New Job List98
Figure 35 Menu Bar Job List Creator103
Create New Job Lists - Example : Extern Jobselect104
Figure 36 Extern Joblist Example 1: Extern Jobselect107
Create New Job Lists - Example : Extern Jobselect with Distances108
Figure 37 Extern Job Select Example 2: Extern Jobselect with Distances110
Create New Job Lists - Example „Batch Job111
Figure 38 - Extern Joblist Example 3 - Batchjob114
Create New Job Lists - Example : Job Organisator115
Figure 39- Extern Joblist Example 4 - Job Organisator119
Settings120
Figure 40 Drop-Down Menu "Settings120
Basic Settings121
Figure 41 - Menu Basic Settings121
Language and Units122
Figure 42 Set Language and Keyboard122
Figure 43 Set Measuring Unit123
Date and Time124
Figure 44 Set Date124
Figure 45 Set Date Format125
Figure 46 Set Time and Time Zone127
Figure 47 - Auto. Clock Change (Summer-/Wintertime)128
Interval Operation - Set Interval Time129
Figure 48 Interval Operation (Set Interval Time)130
Interface (Encoder Interface)131
Figure 49 - Bounce Time Delay131
Figure 50 Select Encoder Interface132
Factory Settings133
Figure 51 Reset Device to Factory Settings133
IP-Address135
Figure 52 Set IP-Address136
Network ID137
Figure 53 - Network Path Settings138
Contact Details139
Figure 54 Contact Details140
Solvent Saving Mode141
Figure 55 Solvent Saving Mode142
Remote Sreen143
Figure 56 Remote Screen - Password143
Figure 57 Remote Screen - Indicator Remote Mode143
Figure 58 Remote Control - Connection Scheme145
Error Config146
Figure 59 Error Config147
Hydraulik Settings148
Figure 60 Hydraulic Settings148
I/O-Settings150
Figure 61 Dialog Box I/O Settings150
Digital Inputs151
Figure 62 - Carry out Input Assignment151
Digital Outputs152
Figure 63 - Assign States and Messages to Digital Outputs152
Menu Shortcuts153
Figure 64 - Macro Generator153
Password Settings and User Permissions155
Dialog Box Password Settings155
Figure 65 - Menu Password Settings156
Selection of a User157
Definition of Password157
Figure 66 Selection of Users157
Definition of Access Privileges158
Figure 67 Define a Password158
Lost Password159
Password Protection and Password Prompt159
Figure 68 Password Related Warning Messages and Indicators160
Password Activation161
Figure 69 - Activate/Deactive Password161
Service Functions162
Figure 70 - Menu Service Functions162
I/O Test - Signal Test163
Figure 71 I/O-Signal Test163
Hydraulic-/Printhead - and Special Functions164
Figure 72 - Hydraulic-/Printhead Test Menu165
Printhead Functions166
Jet Monitoring - Ink-Flow-Sensor Active166
Figure 73 Printhead Tab166
Ink On/Off167
Extern Ink On/Off167
Piezo Test and Charge Test167
Jet Adjustment168
Special Functions and Tools169
Constant Bleed169
Figure 74 Constant Bleed170
MIX Only Ink/Sovent171
Figure 75 - Add Only Ink-/Solvent Delivery171
Ignore All Error Messages and Alarm Messages172
Data Logging - Log Files173
Data Logging Dialog Box173
Figure 76 Data Logging - Dialog Box173
Export Log File174
Figure 77 Export Data Log File175
Print History Protocol176
Figure 78 - Print History Protocol176
Export <Print History Protocol177
Figure 79 Export Print History File178
Service Interval179
Figure 80 - Service Dialog Box179
Error Format180
Figure 81 Dialog Box Error Message Settings180
Extra182
Figure 82 Drop-Down Menu <Extra182
Test Print183
Figure 83 Test Print (Load Default Job)183
Product Counter184
Figure 84 - Call up Product Counter Menu184
Stop after X Products - Pre-Defined Print Stop185
Figure 85 Stop after X Products - Pre-Defined Print Stop186
Product Counter Settings187
Figure 86 Product Counter Settings - Reset187
Figure 87 - Product Counter Settings - Change Values189
Reset All Job Counters190
Figure 88 Product Counter - Reset All Counters190
Delete Extern Text Memory191
Login191
Log in / Log out Dialog Box191
Figure 89 Log in / Log out Dialog Box191
Login or Change User193
Figure 90 - Login (Login User/Change User)193
User Log out194
Figure 91 Login (User Logout )194
Interface Settings195
Figure 92 Interface Settings195
Font Editor197
Figure 93 Font Editor (Start, User Interface, Structure)197
Graphic Editor203
Figure 94 - Graphic Editor (Start Editor/ Design of the User Interface)203
Edit Tools204
Figure 95 Graphic Editor (Edit Tools)204
File Management205
Figure 96 Graphic Editor - File Management205
Drawing Tools206
Figure 97 Graphic Editor (Drawing Tools)206
View Menu207
Figure 98 Graphic Editor - View Settings207
Load Existing Graphic208
Figure 99 - Graphic Editor - Load File Dialog208
Save Graphic/Save Graphic as209
Figure 100 Graphic Editor - Save File Dialog209
Graphic Editor - Settings211
Figure 101 - Graphic Editor - Settings212
Create and Process Graphic Elements213
Figure 102 Graphic Editor (Create a Bitmap)213
Figure 103 Graphic Editor - Deletion of Graphic Elements215
Explorer216
Launch Explorer216
Figure 104 Launch Explorer216
Explorer Layout217
Figure 105 Explorer - Layout217
Explorer Tools219
Figure 106 Explorer (Tools)219
Delete Jobs220
Reload All Fonts220
Figure 107 Explorer (Delete Job)220
Touch-Calibration221
Figure 108 Touch-Calibration221
Database Settings222
Start Remote Screen222
Help223
Figure 109 Open the <Info> Dialog Box223
Information> Dialog Box224
Figure 110 Info Dialog Box224
Figure 111 Info Dialog Box225
Save Info File226
Figure 112 - System Info - Export System Info File)228
Job Editor229
Window Layout and Menu Structure229
Figure 113 Font Selection229
Figure 114 Keyboard Selection230
Figure 115 Zoom Selection230
Figure 116 Job Editor - Layout231
Job Editor Tools232
Editing Tools232
Figure 117 - Job Editor - Editing - Tools232
Job Editor - File Management233
Figure 118 Job Editor - File Management Tools)233
Object Creation Tools234
Figure 119 - Job Editor (Craetion Tools)234
Formatting Tool235
Figure 120 - Job Editor (Formatting Tool)235
Job Settings Dialog Box - Overview236
Figure 121 Job Editor - Parameter Settings Dialog Box)236
View Settings238
Figure 122 Job Editor - Viewing Tools238
Job Editor - File Management239
Save Job/Save Job as239
Figure 123 Job Editor - Save Job as240
Load Job to Print241
Figure 124 Job Editor (Load Job to Print)241
Close Job Editor243
Figure 125 Close Job Editor243
Object Settings244
Figure 126 - Job Editor (Object Setting Menu)244
Contrast Value245
Figure 127 Object Settings - Contrast245
Bold Level - Bold Text246
Figure 128 - Object Settings (Bold Text)246
ICG-Value (Inter Character Gap)247
Figure 129 Object Settings (ICG)247
Orientation and Mirroring248
Figure 101 - Object Settings - Orientation and Mirroring248
Printout Options249
Figure 131 - Object Settings - Printout Options249
Counter Assignment250
Figure 132 Settings for Counter Assignment250
Prompt Field254
Figure 133 Settings for Prompt Field254
Job Settings257
Figure 134 Job Settings Dialog Box - Available Tabs257
Print Style - Font Parameters258
Print Height258
Figure 135 - Printstyle Dialog Box258
Figure 136 - Font Parameters - Print Height258
Font Width - Stroke Distance259
Orientation259
Figure 137 Font Parameters - Font Width259
Figure 138 - Font Parameters Values - Orientation of the Print Band259
Print Mode260
Figure 139 - Font Parameter - Print Mode260
Print Parameter262
Figure 140 - Print Parameter262
Printgo-Delay263
Printgo-Distance263
Figure 141 Printgo-Delay263
Figure 142 Printgo-Distance263
Printgo - Repeat264
Figure 143 Printgo-Repetitions264
Printgo - Hold off Distance265
Figure 144 Printgo-Holdoff Distance265
Printgo-Source - Print Start Control266
Figure 145 Printgo-Source Settings266
Controls - Monitoring Functions267
Printgo Monitoring267
Strokego Monitoring267
Figure 146 Controls - Monitoring Functions267
Sensor Monitoring268
Figure 147 Sensor Monitoring - Settings268
Figure 148 Sensor Monitoring - Timing Diagram269
Sensor Monitoring - Printgo Length270
Figure 149 Printgo Length - Settings270
Figure 150 Printgo Length - Example270
Drop Flight Time271
Printstop Reaction271
Figure 151 - Drop Flighttime Setting271
Printgo-Gate /Print Start Control272
Figure 152 - Printgo-Gate /Print Start Control272
Meter Go Function274
Figure 153 Parameter Settings Meter Go Function274
Encoder Parameter277
Figure 154 Encoder Parameter Tab277
Encoder Source - Strokego-Source278
Figure 155 Strokego-Source /Encoder Source278
Rotational Direction of the Encoder and Directional Changes279
Figure 156 Rotational Direction / Directional Changes279
Encoder Resolution282
Internal Speed282
Speed Dependent Output283
Figure 157 Speed Dependent Output - Settings/Diagram283
Speed Measuring with Two Sensors285
Figure 158 - Sensor Distance - Determination of Stroke Positions with Two Sensors286
Date Change Offset287
Figure 159 Date Change Offset Tab287
Job Editor Settings288
Figure 160 - Job Editor - Editor Settings)289
Printing Elements290
Bar Codes290
Bar Codes: Basics about291
Bar Codes: Object Creation and Properties293
Bar Codes: Global Settings294
Bar Codes: Bar Code Settings294
Figure 161 Bar Codes: Object Creating and Settings295
Bar Code Settings: Bar Code Format296
Figure 162 Bar Codes: Bar Code Format299
Bar Code Settings: Insert Objects300
Figure 163 Bar Codes: Insert Objects303
Bar Code Settings: <Inverse> Function304
Figure 164 - Print Elements (Inverted Bar Codes)304
Date/Time Object306
Figure 165 Date/Time Object - Settings306
Insert Date- and Time Specifications310
Figure 166 Print Elements (Date/Time Input (Part 1)311
Figure 167 Print Elements (Date/Time Input (Part 2)313
Carry out Replacements315
Counter315
Counter Parameter316
Figure 168 Print Elements: Counter Settings316
Number of Digits317
Start Value317
Initialization Value317
Figure 169 Counter Settings - Initialization Value317
End Value318
Leading Zeros (Left-Hand Zeros)318
Step Width318
Repetitions318
Counting Direction319
End Value Controlloop/Stop after End Value319
Counter Reset (Methods)319
Figure 170 Counter Settings (Reset Methods)319
Counter Increment (Methods)320
Figure 171 - Counter Settings - Increment Methods320
Don't Print Function321
Global Counter322
Carry out Replacements322
Shift Code323
Shift Code" Tab323
Figure 172 - Print Elements (Shift Code Menu Design)323
Set up Shift Times and Integrate Shift Codes in Print Outs324
Figure 173 Print Elements - Shift Code Set up325
Remove Shift Times326
Figure 174 Print Elements -Remove Shift Code)326
Extern Text327
Extern Text: Fixed Length329
Extern Text: Fixed Length - Interface Settings329
Figure 175 Extern Text - Interface Settings330
Extern Text: Fixed Length - Object Creation and Properties331
Figure 176 Extern Text Fixed Length - Object Settings334
Extern Text: Fixed Length - Printout/Deleting the Input Buffer335
Extern Text: Variable Length339
Extern Text: Variable Length - Interface Settings339
Extern Text: Variable Length - Object Creation and Properties339
Figure 177 Extern Text Variable Length - Object Settings343
Extern Text: Variable Length - Printout/Deleting the Input Buffer344
Extern Text Mailing348
Extern Text Mailing - Creating a Data File348
Figure 178 Extern Text Mailing - Creating a Data File349
Extern Text Mailing - Database Settings350
Figure 179 Extern Text Mailing - Database Settings350
Extern Text Mailing - Object Creation and Properties351
Figure 180 Extern Text Mailing - Mailing Object Settings352
Mailing - Printout353
Figure 181 Extern Text Mailing - Printout354
Replacements355
Figure 182 - Job Editor (Tab Replacements)356
Carry out Replacements357
Figure 183 - Job Editor: Carry out Replacements Example 1358
Figure 184 - Job Editor: Carry out Replacements - Example 2360
Malfunctioning/Trouble Shooting361
General361
Display of Device Messages361
Error Messages362
Figure 185 Device Messages362
Setting-Up/Maintenance363
Refilling of Ink and Solvent -TAG Handling363
Safety Information363
TAG-Reader365
Execution of the TAG-Activation and Refilling365
Figure 186 - TAG-Reader and Re-Filling Bottle365
Daily Servicing Work372
Weekly Servicing Work372
Annual Servicing Work372
Spare Parts and Wear and Tear Parts372
Other Servicing Work373
Replacement of the Battery373
Pressure Regulator Valve374
Figure 187 Replacement of the Battery374
Cleaning375
Cleaning the Print Head375
Grounding Regulation for Print Head Cleaning376
Taking out of Operation/Dismantling377
Taking out of Operation377
Dismantling/Disposal377
Appendix378
Circuit Diagrams of the Interfaces378
Connection Examples for the Interfaces381
Interface X 3 - Outputs381
Interface X 4 - Inputs382
Increment Counter Signal (PIN )382
Reset Counter Signal - Example with Pushbutton382
Jobselect Input - Example with Relay Contacts383
Inputs - Example with Pushbotton384
ON Input - Example with Pushbotton384
Encoder Guidelines and "Hot-Plugging" of External Devices385
Technical Drawings389
Hydraulic Diagram JET Printer389
Print Head SK 6390
Print Head SK 4 - Option391
Cabinet JET Printer392

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