215922 383 Revision A
Chapter 7: Troubleshooting
Refer to these topics if you encounter problems while operating the windrower.
7.1 Engine Troubleshooting
Problem Solution
Section
Symptom: Engine won’t crank.
Controls not in NEUTRAL
Move ground speed lever (GSL) to
NEUTRAL.
Starting Engine, page 119
Controls not in NEUTRAL
Move steering wheel to locked
(centered) position.
Starting Engine, page 119
Controls not in NEUTRAL
Disengage HEADER ENGAGE switch. 3.2.1 Header Drive, page 41
Symptom: Engine hard to start or will not start.
NEUTRAL interlock misadjusted
Contact Dealer. Contact Dealer
No fuel to engine
Fill empty fuel tank. Replace clogged
filter.
Filling Fuel Tank, page 116 and 5.11.1
Maintaining Fuel Filters, page 300
Old fuel in tank Drain tank. Refill with fresh fuel.
5.15.2 Draining Fuel Tank, page 336
Water, dirt, or air in fuel system Drain, flush, fill, and prime system. Priming Fuel System, page 302
Improper type of fuel
Use proper fuel for operating
conditions.
5.1.3 Fuel Specifications, page 232
Crankcase oil too heavy
Use recommended oil.
5.1.4 Lubricants, Fluids, and System
Capacities, page 232
Low battery output
Have battery tested. Check battery
electrolyte level.
5.14.1 Batteries, page 322
Poor battery connection Clean and tighten loose connections.
5.14.1 Batteries, page 322
Faulty starter
Contact Dealer.
–
Loose electrical connection at
fuel pump
Ensure connector at pump is fully
pushed in.
–
Wiring shorted, circuit breaker open
Check continuity of wiring and breaker
(manual reset).
Checking and Replacing Fuses, page
359
ECM fuse (1 of 2) blown
Replace.
Checking and Replacing Fuses, page
359
ECM Ignition relay faulty Replace.
Checking and Replacing Fuses, page
359
Faulty injectors
Contact Dealer.
–
Symptom: Engine knocks.
Engine out of time
Contact Dealer.
–
Insufficient oil Add oil.
Adding Engine Oil, page 290
Low or high coolant temperature
Contact Dealer.
–
Improper fuel Use proper fuel.
5.1.3 Fuel Specifications, page 232
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