6. Remove the armature from the bottom end cap. Do not lose the thrust washer on end of armature.
a - Armature
b - Top end cap
c - Field frame
d - Starter motor support insulator
e - Bottom end cap
7. Remove the nut securing the power stud to the end cap insulator.
8.
Remove the two screws securing the brush card to the end cap. Remove the brush card.
a - Nut securing power stud to insulator
b - End cap insulator
c - Screw securing brush card
d - Brushes
Starter Motor Reassembly
1.
Install the power stud insulator onto the power stud.
2. Insert the power stud through the end cap.
3. Install the two brush card screws. Do not tighten the brush card screws.
a - Power stud
b - Power stud insulator
c - Brush card screw (2)
Charging and Starting Systems
90-8M0125265 eng NOVEMBER 2017 © 2018 Mercury Marine Page 2B-15