d. Feed the stop switch wires through the throttle cable pulley housing, attach the 2‑pin male connector to the wires, and
connect the connector to the tiller handle harness.
Model with power tilt shown, manual tilt model similar
a - Shift cable retaining slot
b - Shift cable input rod
c - Shift cable eyelet
d - Locknut
e - Throttle handle (slide partially on)
f - Friction clamp
g - 2‑pin male electrical connector (stop switch)
h - Cable tie anchor (2)
i - Throttle cable pulley housing
e. Ensure that the electrical connector is tucked next to the lanyard stop switch.
f.
Adjust the throttle cable ends so they are equal in length.
g. Ensure that the throttle handle is in the idle position, with the nontextured surface facing up.
NOTE: The end of the throttle shaft will only engage with the cable pulley housing when they are both in the correct
positions.
h. Slide the throttle handle assembly fully onto the tiller handle chassis, inserting the end into the cable pulley housing.
i. Lubricate the inner diameter of the throttle shaft bracket with 2‑4‑C with PTFE, install the bracket over the throttle
shaft, and secure it with a screw.
Tube Ref No. Description Where Used Part No.
95
2-4-C with PTFE Throttle shaft bracket I.D. 92-802859A 1
10. Route the wires through the notches in the tiller handle housing. Secure the wires with the cable ties, ensuring that they will
not interfere with the throttle shaft or the cover fit.
a - Throttle shaft bracket
b - Screw
c - Cable ties (2)
Tiller Handle
90-8M0125265 eng NOVEMBER 2017 © 2018 Mercury Marine Page 7B-15
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