3
3.41
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Piston O.D.:
See “800 EFI Engine Service Specifications”, page
3.9
Piston / Rod Inspection
1. Measure piston pin bore.
Piston Pin Bore:
See “800 EFI Engine Service Specifications”, page
3.9
2. Measure piston pin O. D. Replace piston and/or
piston pin if out of specification.
Piston Pin O.D.:
See “800 EFI Engine Service Specifications”, page
3.9
3. Measure connecting rod small end ID.
Connecting Rod Small End I.D.:
See “800 EFI Engine Service Specifications”, page
3.9
4. Measure piston ring to groove clearance by placing
the ring in the ring land and measuring with a
thickness gauge. Replace piston and rings if ring-to-
groove clearance exceeds service limits.
See “800 EFI Engine Service Specifications”, page
3.9
ENGINE