7.8
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
9. Torque wheel hub nut to specification and install a
new cotter pin. Tighten nut slightly if necessary to
align cotter pin holes.
Wheel Hub Castle Nut:
80 ft-lbs (108 Nm)
10. Install wheel and (4) wheel nuts. Torque wheel nuts
to specification.
Wheel Nuts:
Steel Wheels: 27 ft-lbs (37 Nm)
Aluminum Wheels: 30 ft-lbs + 90° (1/4 turn)
11. Rotate wheel and check for smooth operation. Bend
both ends of cotter pin around end of spindle in
different directions.
FRONT DRIVE SHAFT
Drive Shaft Removal
1. Elevate front of vehicle and safely support machine
under the frame area.
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure. Wear eye protection when removing
bearings and seals.
2. Remove the (4) wheel nuts and remove the front
wheel.
3. Remove the cotter pin and loosen the front wheel
hub castle nut. Remove the nut, and (2) cone
washers from the front wheel hub assembly.
4. Remove the two front brake caliper mounting bolts
and remove the caliper from the brake disc (see
Chapter 9).
CAUTION: Do not hang the caliper by the brake line.
Use wire to hang caliper to prevent damage to the
brake line.
5. Remove the front wheel hub assembly.
FINAL DRIVE
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