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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
ENGINE REASSEMBLY
Crankcase Reassembly
CAUTION
After any reassembly or rebuild, the engine must be
primed using the Oil Priming Adapter (PU-45778) and a
3/4-full oil filter before initial start-up (see “Oil Pump
Priming”).
NOTE: Before assembly, clean the bolts and bolt
holes with Loctite Primer N (commercially available)
to remove any debris. This will ensure proper
sealing when installing bolts.
1. Install oil pick up (A). Torque bolt to specification.
2. Install oil baffle weldment (B). Torque bolts to
specification.
Oil Baffle Weldment and Oil Pick Up Bolt:
60 ± 6 in-lbs (6.8 ± 0.68 Nm)
3. Install balance shaft. Inspect balance shaft clearance
(C) in both gearcase halves. Rotate balance shaft to
ensure there is clearance between it and the oil
baffle weldment.
NOTE: Always install new balance shaft
bearings.
4. Apply assembly lube to cam journals and balance
shaft bearing surfaces of the MAG case half. Install
camshaft and balance shaft.
ENGINE
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