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9.23
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
6. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to specification and install a new
cotter pin.
Castle Nut:
80 ft-lbs (108 Nm)
7. Install the front brake caliper (see “FRONT CALIPER
SERVICE”).
8. Follow bleeding procedure outlined earlier in this
chapter.
9. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
REAR BRAKE PADS
Pad Removal
1. Elevate and support rear of vehicle.
CAUTION
Use care when supporting vehicle so that it does not tip
or fall.
Severe injury may occur if machine tips or falls.
2. Remove the rear wheel.
3. Loosen pad adjuster screw 2-3 turns.
4. Remove the two caliper mounting bolts and lift
caliper off the brake disc.
NOTE: When removing caliper, be careful not to
damage brake line. Support caliper so as not to
kink or bend brake line.
BRAKES
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