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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Brake Pad / Disc Inspection
1. Check the brake pads for wear, damage, or
looseness.
2. Inspect the brake pad wear surface for excessive
wear.
3. Pads should be changed when the friction material is
worn to .040” (1 mm).
4. Check surface condition of the brake discs.
5. Measure the thickness of the front and rear brake
discs.
6. The disc (s) should be replaced if thickness is less
than .170” (4.32 mm).
Brake Hose and Fitting Inspection
Check brake system hoses and fittings for cracks,
deterioration, abrasion, and leaks. Tighten any loose
fittings and replace any worn or damaged parts.
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