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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Caliper Inspection
1. Inspect caliper body for nicks, scratches or wear.
Measure bore size and compare to specifications.
Replace if damage is evident or if worn beyond
service limit.
RZR / RZR S: Rear Caliper Piston Bore I.D.
Standard: 1.191” (30.25 mm)
Service Limit: 1.192” (30.28 mm)
RZR 4: Rear Caliper Piston Bore I.D.:
Standard: 1.505” (38.23 mm)
Service Limit: 1.507” (38.28 mm)
2. Inspect piston for nicks, scratches, wear or damage.
Measure diameter and replace if damaged or worn
beyond service limit.
RZR / RZR S: Rear Caliper Piston O.D.
Standard: 1.1875” (30.16 mm)
Service Limit: 1.186” (30.12 mm)
RZR 4: Rear Caliper Piston O.D.:
Standard: 1.500” (38.10 mm)
Service Limit: 1.498” (38.05 mm)
3. Inspect the brake disc and pads as outlined in this
chapter.
BRAKES
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