7.56
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Gearcase Disassembly
IMPORTANT: The pinion gear assembly is NOT
intended to be disassembled from the case, as it
requires special OEM tooling in order to properly
reassemble. If there is any damage to the pinion
gear, bearings or case, the entire gearcase assembly
must be replaced. Pinion and ring gear shimming
information is NOT provided in this Service Manual
due to OEM manufacturing requirements.
1. Remove the remaining cover bolts from the rear
gearcase.
2. Remove the cover from the gearcase.
3. Remove the differential assembly from the housing.
4. Inspect the ring gear and differential gears for
chipped, worn, or broken teeth.
5. Remove the bearing from the top portion of the
differential assembly. Inspect the bearing for
smoothness and wear.
6. Remove the shim (s) from the differential assembly.
Be sure to keep the shims together for reassembly.
FINAL DRIVE
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