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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
19. While pulling out on the CV shaft, slide a straight O-
ring pick or a small slotted screw driver between the
small end of the boot and the shaft. This will allow
the air pressure to equalize in the CV boot in the
position that the joint will spend most of its life.
Before you remove your instrument, be sure the
small end of the boot is in the correct location on the
shaft.
20. Install and tighten the small clamp on the boot using
the appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
or
CV Boot Clamp Pliers: 8700226
Inner Plunging Joint / Boot Replacement
1. Use a side cutters to cut and discard the boot
clamps.
2. Remove the large end of the boot from the plunging
joint and slide the boot down the shaft.
3. Clean the grease from the face of the joint and place
the drive shaft in a soft-jawed vise.
FINAL DRIVE