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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Caliper Assembly
1. Install new caliper seals (A) in the caliper body (B).
Be sure groove is clean and free of residue or brakes
may drag upon assembly.
2. Coat piston with clean Polaris DOT 4 Brake Fluid.
Install piston (D) with a twisting motion while pushing
inward. Piston should slide in and out of bore
smoothly with light resistance.
Polaris DOT 4 Brake Fluid
(PN 2872189)
3. Lubricate the mounting bracket pins with silicone
grease and install the rubber dust seal boots.
4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.
Caliper Installation
1. Install the rear caliper with the mounting bolts.
Torque mounting bolts to specification.
Rear Caliper Mount Bolt:
18 ft-lbs (24 Nm)
2. Install brake line banjo bolt and torque to
specification.
3. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
4. Follow bleeding procedure outlined earlier in this
chapter.
BRAKES
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