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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
4. Remove the (2) rear gearcase mount bracket
fasteners and mount bolt and remove bracket from
vehicle.
5. Remove the fasteners and bracket that secure the
rear gearcase to the transmission.
6. Remove the (4) fasteners and remove the rear
mount from the rear gearcase.
7. Pull the rear gearcase towards the rear of the vehicle
to disengage it from the transmission.
NOTE: If the splined coupler doesn’t slide off the
input shaft on the rear gearcase, use a
screwdriver to hold back the coupler while
pulling the rear gearcase back further to
disengage it.
8. Remove the vent line and lift the rear gearcase
upward and on its side to remove it from the vehicle.
Gearcase Disassembly
IMPORTANT: Due to the manufacturing process, the
pinion and ring gear assembly are NOT intended to
be disassembled and replaced.
Pinion and ring gear shimming information is NOT
provided. The components are matched at the
factory which requires special OEM tooling in order
to properly assemble and shim the gears.
In the event damage to the gears or housing requires
replacement, the entire assembly must be replaced.
1. Drain and properly dispose of used gearcase fluid.
FINAL DRIVE
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