Polaris RZR 800 2013 - Engine Torque Specifications

3.8
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Engine Torque Specifications
Fastener Size
in-lbs (Nm) ft-lbs (Nm)
Camshaft Gear 8 mm
-
22 ± 2 (30 ± 3)
Camshaft Phase Sensor Bolt 6 mm
50 ± 5 (5.65 ± 0.55)
-
Camshaft Thrust Plate 6 mm
115 ± 12 (13 ± 1.35) 9.5 ± 1 (13 ± 1.35)
Coolant Bleed Screw 6 mm
70 ± 10 (7.9 ± 1.15)
-
Coolant Bypass Hose Fitting
3/8 NPT
120 (13.5)
-
Counterbalance Gear 8 mm
-
22 ± 2 (30 ± 3)
Crankcase Bolts 8 mm
-
* 22 ± 2 (30 ± 3)
Crankcase Breather 5 mm
84 ± 8 (9.5 ± 0.9)
-
Cylinder Head Bolts
11 mm
-
* 35 ± 4 (47.5 ± 5.4)
Exhaust Manifold 8 mm
216 ± 24 (24.5 ± 2.70) 18 ± 2 (24.5 ± 2.7)
Flywheel
14 mm
-
65 ± 7 (88 ± 9.50)
Injector Rail
8 mm
216 ± 24 (24.5 ± 2.70) 18 ± 2 (24.5 ± 2.7)
Magneto Cover
6 mm
* 96 ± 12 (10.85 ± 1.35)
-
Oil Baffle Weldment 5 mm
60 ± 6 (6.8 ± 0.68)
-
Oil Drain Bolt (Crankcase)
12 mm
192 ± 24 (21.7 ± 2.7) 16 ± (21.7)
Oil Fill Tube Bolt 5 mm
50 ± 5 (5.64 ± 0.56)
-
Oil Filter Pipe Fitting
20 mm
-
35 ± 4 (47.5 ± 5.4)
Oil Pick Up
5 mm
60 ± 6 (6.8 ± 0.68)
-
Oil Pressure Relief Plug
10 mm
-
17 ± 2 (23 ± 2.7)
Oil Pump Housing Screw
6 mm
* 84 ± 8 (9.5 ± 0.9)
-
Rocker Arm 8 mm
-
* 22 ± 2 (30 ± 3)
Rocker Cover 6 mm
* 84 ± 8 (9.5 ± 0.9)
-
Spark Plug
14 mm
216 ± 24 (24.5 ± 2.7) 18 ± 2 (24.5 ± 2.7)
Starter Motor 6 mm
* 84 ± 8 (9.5 ± 0.9)
-
Stator Assembly
6 mm
84 ± 8 (9.5 ± 0.9)
-
Stator Housing
6 mm
* 96 ± 12 (10.85 ± 1.35)
-
Stator Wire Retainer Plate 5 mm
* 96 ± 12 (10.85 ± 1.35)
-
Thermistor Sensor 3/8 NPT
-
17 ± 2 (23 ± 2.7)
Thermostat Housing
6 mm
84 ± 8 (9.5 ± 0.9)
-
Throttle Body Adaptor Bolts
8 mm
216 ± 24 (24.5-± 2.7) 18 ± 2 (24.5 ± 2.7)
T-MAP Sensor Bolt 5 mm
25 ± 3 (2.8 ± 0.3)
Water Pump Housing Cover
6 mm
* 96 ± 12 (10.85 ± 1.35)
-
Water Pump Impeller Nut
8 mm
108 ± 3 (12 ± 0.35)
-
NOTE: * See exploded views for notes or torque sequences.
ENGINE