2.22
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
3. Add the recommended fluid as needed. Maintain the
lubricant level even with the bottom threads of the fill
plug hole.
4. Reinstall the fill plug and torque to specification.
Fill Plug:
8-10 ft-lbs (11-14 Nm)
Lubricant Change:
The drain plug is located on the bottom of the gearcase.
1. Remove the fill plug.
2. Place a drain pan under the drain plug.
3. Remove the drain plug and allow fluid to drain
completely.
4. Clean the drain plug.
5. Reinstall the drain plug with a new O-ring and torque
to specification.
6. Add the recommended fluid. Maintain the lubricant
level even with the bottom threads of the fill plug
hole.
7. Reinstall the fill plug and torque to specification.
Fill / Drain Plug:
8-10 ft-lbs (11-14 Nm)
8. Check for leaks. Dispose of used lubricant properly.
Rear Gearcase Lubrication
The rear gearcase lubricant level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface
when checking or changing fluid.
• Check vent hose to be sure it is routed properly
and unobstructed.
Rear Gearcase Specifications
Specified Lubricant:
ATV Angle Drive Fluid (PN 2876160)
Capacity: 26 oz. (769 ml)
RZR S INT’L Capacity: 22 oz. (650 ml)
Fill Plug Torque: 40-50 ft-lbs (54-68 Nm)
Drain Plug Torque: 30-45 in-lbs (3-5 Nm)
MAINTENANCE
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