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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Engine To Frame Ground
Inspect ground cable connections. Be sure they are
clean and tight. The engine ground cable runs from the
starter motor to the chassis ground terminal.
STEERING
Steering Inspection
The steering components should be checked periodically
for loose fasteners, worn tie rod ends, ball joints, and
damage. Also check to make sure all cotter pins are in
place. If cotter pins are removed, they must not be
reused. Always use new cotter pins.
Replace any worn or damaged steering components.
Steering should move freely through the entire range of
travel without binding. Check routing of all cables, hoses,
and wiring to be sure the steering mechanism is not
restricted or limited.
NOTE: Whenever steering components are
replaced, check front end alignment.
WARNING
Due to the critical nature of the procedures outlined in
this chapter, Polaris recommends steering component
repair and adjustment be performed by an authorized
Polaris
MSD certified technician.
Use only genuine Polaris replacement parts.
Steering Wheel Freeplay
Check steering wheel for specified freeplay and
operation.
1. Position the vehicle on level ground.
2. Lightly turn the steering wheel left and right.
3. There should be 0.8”-1.0” (20-25 mm) of freeplay.
MAINTENANCE
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