8.24
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
TROUBLESHOOTING
Troubleshooting Checklist
Check the following items when shifting difficulty is
encountered:
• Idle speed adjustment
• PVT alignment
• Transmission oil type/quality
• Transmission torque stop adjustment (where
applicable)
• Engine torque stop adjustment (where applicable)
• Drive belt deflection
• Loose fasteners on rod ends
• Loose fasteners on selector box
• Worn rod ends, clevis pins, or pivot arm bushings
• Linkage rod adjustment and rod end positioning
• Shift selector rail travel
• Worn, broken or damaged internal transmission
components
NOTE: To determine if shifting difficulty is
caused by an internal transmission problem,
isolate the transmission by disconnecting the
shifter from transmission bellcrank. Verify the
engine RPM is set to specification. Manually
select each gear range at the transmission
bellcrank, and test ride vehicle. If it functions
properly, the problem is outside the
transmission.
If transmission problem remains, disassemble
transmission and inspect all gear dogs for
wear (rounding), damage. Inspect all bearings,
circlips, thrust washers and shafts for wear.
TRANSMISSION
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