8.2
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
TORQUE VALUES / SPECIFICATIONS
Maintain and check/change these items in accordance
with the maintenance schedule in Chapter 2 or during
service repairs.
Item
Torque Value
Transmission Fill Plugs 40-50 ft-lbs (54-67 Nm)
Transmission Drain /
Level Plugs
30-45 in-lbs (0.2-0.3 Nm)
Transmission Case
Screws
23-27 ft-lbs (31-36 Nm)
Shift Cable Lever Screw
15-20 ft-lbs (20-27 Nm)
Detent Sleeve Assembly 40-45 ft-lbs (54-61 Nm)
Outer Detent Screw
23-27 ft-lbs (31-37 Nm)
Drain Plugs / Check
Plug
30-45 in-lbs (0.2-0.3 Nm)
Ground Speed Sensor
Screw
130-155 in-lbs (15-18 Nm)
Gear Position Sensor
Screws
25-40 in-lbs (3-5 Nm)
Pivot Pin Set Screw
100-125 in-lbs (11-14 Nm)
Park Flange Screws 130-155 in-lbs (15-18 Nm)
Transmission Isolator
Mounting Screws
23-27 ft-lbs (31-36 Nm)
Transmission Lubricant
Capacity
AGL PN 2878068
24 oz. (710 ml)
Transfer Case Lubricant
Capacity
AGL PN 2878068
14 oz. (414 ml)
Rear Gearcase Fluid
Capacity
ADF PN 2871653
26 oz. (769 ml)
Rear Gearcase Fluid
Capacity (INT’L)
ADF PN 2871653
22 oz. (650 ml)
SHIFT LEVER
Removal
1. Pry the shift lever cover using a suitable tool and
remove the screw. Pull knob off the shifter.
2. Refer to Chapter 5 for console cover removal.
3. Disconnect cable from shifter.
4. Remove the clip attaching the gear selector to the
machine frame.
5. Lift the gear shift selector out of mounting bracket
and away from frame.
TRANSMISSION
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