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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Caliper Disassembly
1. Remove both brake pads from the caliper (see
“FRONT BRAKE PADS - Pad Removal”).
2. Remove mount bracket assembly and dust boots.
3. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
4. Use a commercially available caliper piston pliers to
extract the pistons from the caliper.
IMPORTANT: Do not remove the caliper pistons
with a standard pliers. The piston sealing
surfaces will become damaged if a standard
pliers is used.
5. Once the pistons are removed, use a pick to carefully
remove the square O-rings from the caliper. O-rings
should be replaced during caliper service.
BRAKES
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