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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Moveable Sheave Bushing Inspection
Inspect the Teflon™ coating (arrow) on the moveable
sheave bushing. Inspect both sheaves for signs of wear,
grooving or cracking. De-glaze sheave surfaces with a
3M™ Scotch-Brite Pad if needed.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass than
Teflon™ is visible on the bushing. Refer to bushing
replacement in this chapter.
Bushing Service
IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Item
Qty.
Part #
Tool Description
A, B
1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029
EBS Main Adapter
E 1 5132028
EBS Bushing Removal Tool
Instructions
–
1 9915111 Instructions
Additional Special Tools
Qty.
Part #
Tool Description
1 2871226
Clutch Bushing Replacement Tool Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
Item
Qty.
Part #
Tool Description
#2 1 5020628
P-90 Drive/Driven Clutch
Bushing Install Tool
#3 1 5020629
Drive Clutch Cover Bushing
Removal /Installation Tool (all
clutches)
#5 1 5020631
P-90 Driven Clutch Cover
Bushing Removal Tool
#8 1 5020632
Main Puller Adapter
#9 1 5010279
Adapter Reducer
#10 1 5020633
Number Two Puller Adapter
NOTE: Bushings are installed at the factory using
Loctite™ 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite™ from
bushing bore prior to installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
CLUTCHING
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