6.20
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
2. Remove the moveable clutch sheave (B). Inspect for
damage or wear.
3. Lift bearing (C) and PTFE washers (D) off the shaft.
Replace as an assembly if worn, damaged, or if
problems were noted.
4. Inspect surface of shaft for pitting, grooves, or
damage. Measure the outside diameter and
compare to specifications. Replace the drive clutch
assembly if shaft is worn or damaged.
Shaft Diameter:
Standard: 1.3745” - 1.375” (34.91 - 34.93 mm)
Service Limit: 1.3730” (34.87 mm)
5. Visually inspect PTFE thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
PTFE Washer Thickness
Standard: .030” (.76 mm)
Service Limit: .025” (.64 mm)
CLUTCHING
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