5
5.43
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
4. Remove the (2) fasteners (E) attaching the lower A-
arm to the frame. Remove the A-arm from the
vehicle.
5. Examine bushings and pivot tubes (see “Exploded
View”). Replace if worn. Discard hardware.
6. If not replacing the A-arm, thoroughly clean the A-arm
and pivot tubes.
7. Insert new bushings and pivot tubes into new A-arm.
Lower A-arm Removal (RZR S / RZR 4)
1. Remove the lower fastener (F) retaining the stabilizer
bar linkage to the lower A-arm.
2. Remove the fastener (G) retaining the lower portion
of the shock to the lower A-arm.
3. Remove the fastener (H) attaching the lower A-arm
to the bearing carrier.
4. Remove the (2) fasteners (J) attaching the lower A-
arm to the frame. Remove the A-arm from the
vehicle.
5. Examine bushings and pivot tubes (see “Exploded
View”). Replace if worn. Discard hardware.
6. If not replacing A-arm, thoroughly clean A-arm and
pivot tubes.
7. Insert new bushings and pivot tubes into new A-arm.
Installation
1. Install lower A-arm assembly onto vehicle frame.
Torque new fasteners to specification.
2. Attach lower A-arm to bearing carrier. Torque new
fastener to specification.
3. Route brake line on top of the lower A-arm and
between lower shock mounting tabs.
4. Reinstall the lower portion of the shock to the lower
A-arm. Torque shock fastener to specification.
5. Install upper A-arm assembly onto vehicle frame.
Torque new fastener to specification.
6. Attach upper A-arm to bearing carrier. Torque new
fastener to specification.
BODY / STEERING / SUSPENSION
To Next Page
Loading...
Need help?
General
