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5.7
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
CAB FRAME (RZR 4)
Assembly / Removal
NOTE: Finger tighten all components until cab
frame is completely assembled on vehicle, then
tighten to specifications listed.
1. Place rear cab frame and mid cab frame in the
vehicle so they line up with the mounting holes. You
may have to pull the rocker panels out slightly to get
the mid cab frame into place. Assemble at the
coupler joint and secure with (3/8-16 x 1 1/4) bolts
and (3/8-16 Nyloc) nuts. Tighten bolts to
specification.
3/8-16 Bolts:
25-28 ft-lbs (34-38 Nm)
2. Fasten rear cab frame brackets to vehicle with (M10-
1.5 x 25) bolts and (M10-1.5) nuts. Tighten bolts to
specification. Fasten a (M8-1.25 x 20) tap screw to
the rear of the bracket on each side. Tighten tap
screws to specification.
M10-1.5 Bolts: 30 ft-lbs (41 Nm)
M8-1.25 Tap Screws: 15 ft-lbs (20 Nm)
3. Insert strap from safety net over front coupler post on
front cab frame. Fasten the front of the cab frame to
the base brackets and mid cab frame using the (3/8-
16 x 1 1/4) bolts and (3/8-16 Nyloc) nuts. Tighten
bolts to specification.
3/8-16 Bolts:
25-28 ft-lbs (34-38 Nm)
4. Fasten mid cab frame brackets to the vehicle with
(M10-1.5 x 25) bolts and (M10-1.5) nuts. Tighten
bolts to specification. Fasten (M8-1.25 x 20) tap
screws to the outsides of each bracket. Tighten tap
screws to specification.
M10-1.5 Bolts: 30 ft-lbs (41 Nm)
M8-1.25 Tap Screws: 15 ft-lbs (20 Nm)
5. Fasten side bars by sliding the lower portion into the
U-shaped bracket on the mid cab frame. Fasten the
upper portion to the rear cab frame using (M8-1.25 x
25) bolts and (M8-1.25) nuts. Tighten bolts to
specification. Fasten (1/4-20 x 3/4) Torx-head screws
into lower portion of side bars through bracket slot.
Tighten tap screws to specification.
M8-1.25 Bolts: 16-18 ft-lbs (22-24 Nm)
1/4-20 Tap Screws: 6-8 ft-lbs (8-11 Nm)
6. To remove the cab frame, reverse the assembly
procedure (steps 1-5).
BODY / STEERING / SUSPENSION
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