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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
4. Measure camshaft journal outside diameters (O.D.).
Camshaft Journal O.D.:
A. (MAG) 1.654" ± 0.00039" (42 ± 0.01 mm)
B. (CTR) 1.634" ± 0.00039" (41.5 ± 0.01 mm)
C. (PTO) 1.614" ± 0.00039" (41 ± 0.01 mm)
5. Measure ID of camshaft journal bores.
Camshaft Journal Bore I.D.:
MAG: 1.656" ± 0.00039" (42.07± 0.010 mm)
CTR: 1.637" ± 0.00039" (41.58 ± 0.010 mm)
PTO: 1.617" ± 0.00039" (41.07 ± 0.010 mm)
6. Calculate oil clearance by subtracting journal O.D.s
from journal bore I.D.s. Compare to specification.
Calculated Camshaft Oil Clearance:
Std: 0.0027" (0.07 mm)
Limit: 0.0039" (0.10 mm)
NOTE: Replace camshaft if damaged or if any
part is worn past the service limit.
NOTE: Replace the engine crankcase assembly
if camshaft journal bores are damaged or worn
excessively.
ENGINE
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