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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
8. Secure shock in a bench vise. Insert the Top Fill
Shock Fill Tool into the hole in the body. Fully
depress the needle into the body cap to release the
nitrogen gas pressure (Fig. 3).
CAUTION
Point air valve away from face and body when charging
or discharging any shock.
NOTE: The following procedure utilizes the
FOX™ Body Cap Removal Tool (commercially
available). The cap can also be removed by
carefully prying with a small flat-blade
screwdriver.
9. Install the cap removal tool onto the shock body.
Insert the retaining ring in the groove between the
cap and body (Fig. 4).
10. Tap upward on the cap removal tool to release the
cap from the shock body.
11. Depress the bearing assembly into the shock to
expose the retaining ring (Fig. 5).
12. Use a small pick to remove the retaining ring.
Carefully and slowly pull the shock rod shaft
assembly out of the shock body.
13. Remove the shock from the vise and pour shock oil
into a proper disposal container. DO NOT RE-USE
OIL SHOCK OIL.
14. Mount the shock body using body clamp tools in the
bench vise with the bearing cap assembly upwards.
BODY / STEERING / SUSPENSION
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