6.38
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Situation Probable Cause
Remedy
PVT cover
overheating
(melting)
-Plugged air intake or outlet
-Belt slippage due to water, oil, grease, etc.,
rubbing on cover
-Clutches or weight being applied to cover
while in operation
-High vs. low range
-Clear obstruction
-Inspect system; Clean, repair or replace as
necessary; Seal PVT system ducts
-Remove weight; Inform operator
-Instruct operator on guidelines for operation in
proper driving range for different terrain as
outlined in Owner’s Safety and Maintenance
Manual
Water ingestion
-Cover seals or ducts leaking
-Operator error
-Find leak and repair as necessary
-Instruct operator on guidelines for operation in
wet terrain as outlined in Owner’s Safety and
Maintenance Manual
Belt slippage
-Belt worn out
-Water ingestion
-Belt contaminated with oil or grease
-Replace belt
-Inspect and seal PVT system
-Inspect and clean
PVT noise
-Belt worn or separated, thin spots, loose
belt
-Broken or worn clutch components, cover
hitting clutches
-Replace belt
-Inspect and repair as necessary
Engagement
erratic or stabby
-Thin spots on belt, worn belt
-Drive clutch bushings stick
-Replace belt; Refer to belt burnt troubleshooting
and instruct operator
-Inspect and repair clutches
CLUTCHING