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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
12. Grease the joint with the special joint grease
provided in the boot replacement kit. Fill the cavity
behind the balls and the splined hole in the joint’s
inner race. Pack the ball tracks and outer face flush
with grease. Place any remaining grease into the
boot.
CAUTION
The grease provided in the replacement kit is specially
formulated for wear resistance and durability. DO NOT
use substitutes or mix with other lubricants.
NOTE: It is very important to use the correct
type and quantity of grease by using all the
grease included with the boot kit. DO NOT use a
substitute grease and DO NOT overfill or under
fill the CV joint.
Boot Replacement Grease Requirement:
Inner Plunging Joint Capacity:
RZR - 80g
RZR S / RZR 4 - 90g
Grease Only Service Kit: PN 1350047 (50g)
13. Fully compress the joint and push the drive shaft
firmly into the inner race.
14. Align the circlip with the lead-in chamfer.
15. Use a soft-faced hammer to tap the joint onto the
drive shaft until you reach the end of the splines and
the joint locks in place.
16. Pull on the joint to test that the circlip is seated and
that the joint is securely fastened to the shaft.
17. Remove excess grease from plunging joint’s external
surfaces and place the excess grease in the boot.
18. Pull the boot over the joint and position the boot lips
into the grooves on the joint housing and shaft. Make
sure the boot is not dimpled or collapsed.
19. Install and tighten the small clamp using the
appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
or
CV Boot Clamp Pliers: 8700226
20. Pull out on drive shaft to center the joint in the
housing. Slide a straight O-ring pick or a small
slotted screw driver between the large end of the
boot and joint housing and lift up to equalize air
pressure in the boot.
21. Position the boot lip in the groove. Install and tighten
the large clamp using the appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
or
CV Boot Clamp Pliers: 8700226
FINAL DRIVE
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