Polaris RZR 800 2013 User Manual

IX
IX.1
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
A
Air Filter Service .................................................... 2.13
All Wheel Drive (AWD) Coil .................................. 10.12
Authorization Key .................................................. 4.51
Authorization, Reflash............................................ 4.51
AWD, Diagnosis .................................................... 7.22
AWD, Operation .................................................... 7.21
B
Balance Shaft Gear, Removal................................. 3.44
Ball Joint Service ................................................... 5.37
Battery Charging ................................................... 2.29
Battery Installation ................................................. 2.29
Battery Maintenance.............................................. 2.28
Battery Removal.................................................... 2.29
Battery Service.................................................... 10.32
Battery Storage ................................................... 10.33
Body Removal....................................................... 5.21
Brake Burnishing ...........................................9.14, 9.25
Brake Caliper Assembly, Front........................9.15, 9.19
Brake Caliper Assembly, Rear ................................ 9.26
Brake Caliper Inspection, Front............................... 9.18
Brake Caliper Installation, Front .............................. 9.20
Brake Caliper Removal, Front................................. 9.16
Brake Disc, Front................................................... 9.21
Brake Disc, Rear ................................................... 9.30
Brake Hose and Fitting Inspection........................... 2.37
Brake Pad Assembly, Front .................................... 9.13
Brake Pad Inspection............................................. 2.37
Brake Pad Thickness, Front ................................... 9.13
Brake Pads, Front.................................................. 9.11
Brake Pads, Rear .................................................. 9.23
Brake Pads, Removal, Front................................... 9.11
Brake Pedal, Installation......................................... 9.10
Brake Pedal, Removal ........................................... 9.10
Brake System Inspection........................................ 2.36
Brake System, Bleeding ......................................... 9.10
Brake System, Exploded View .................................. 9.8
Brake System, Operation .........................................9.7
Brake, Front Pad Assembly .................................... 9.13
Break-In Period ....................................................... 2.3
Break-In, PVT System (Belt).....................................6.5
Breather Hose Inspection ....................................... 2.17
C
Cab Frame, Assembly / Removal (RZR / RZR S) ....... 5.5
Cab Frame, Assembly / Removal (RZR 4) ................. 5.7
Caliper, Front ........................................................ 9.15
Caliper, Rear ......................................................... 9.26
Cam Gear, Reassembly ......................................... 3.44
Cam Gear, Removal .............................................. 3.44
Camshaft Phase Sensor ........................................ 4.39
Cargo Box Removal............................................... 5.23
Centralized Hilliard, Exploded View......................... 7.20
Charging System................................................. 10.28
Charging System, Alternator Tests ........................ 10.29
Chassis (RZR / RZR S) .......................................... 5.19
Chassis (RZR 4) .................................................... 5.20
Circuit Breaker .................................................... 10.25
Clutch Offset Procedure ......................................... 6.11
Combustion Chamber ............................................ 3.33
Communication Problems, Digital Wrench ............... 4.48
Compression Test.................................................. 2.17
Console and Floor Panel Removal (RZR / RZR S).... 5.24
Console and Floor Panel Removal (RZR 4) ............. 5.24
Conversion Table................................................... 1.14
Coolant Drain ........................................................ 2.25
Coolant Level Inspection ........................................ 2.24
Coolant Strength and Type ..................................... 2.24
Cooling System Bleeding Procedure ....................... 3.15
Cooling System Hoses........................................... 2.25
Cooling System Specifications................................ 3.12
Cooling System, Pressure Test ............................... 3.12
Crankshaft Gear, Removal ..................................... 3.44
Crankshaft Position Sensor (CPS) .......................... 4.15
Cylinder Head Assembly ........................................ 3.36
Cylinder Head Assembly Exploded View ................. 3.28
Cylinder Head Disassembly.................................... 3.31
Cylinder Honing To De-glaze .................................. 3.40
Cylinder Inspection ................................................ 3.38
D
Dash Instruments / Controls / Glovebox................... 5.10
Decal Replacement ............................................... 5.48
Decimal Equivalent Chart ....................................... 1.17
Diagnostic Codes, Instrument Cluster ................... 10.17
Diagnostic Trouble Code Table ............................... 4.42
Digital Wrench Communication Errors..................... 4.48
Digital Wrench Diagnostic Software ........................ 4.47
Digital Wrench Versions ......................................... 4.47
Digital Wrench, Controller Reprogramming.............. 4.51
Digital Wrench, Updates......................................... 4.49
Digital Wrench, Version and Update ID.................... 4.48
Drive Belt, Inspection .....................................6.13–6.14
Drive Belt, Installation (EBS)................................... 6.14
Drive Belt, Installation (Non-EBS) ........................... 6.13
Drive Belt, Removal (EBS) ..................................... 6.14
Drive Belt, Removal (Non-EBS) .............................. 6.13
Drive Clutch, Assembly .......................................... 6.23
Drive Clutch, Exploded View................................... 6.15
Drive Clutch, Operation............................................ 6.4
Drive Clutch, Service ............................................. 6.15
Drive Clutch, Shift Weights ..................................... 6.15
Drive Clutch, Spring ............................................... 6.17
Drive Shaft Boot Inspection .................................... 2.28
Driven Clutch Service (EBS)................................... 6.28
Driven Clutch, Assembly (Non-EBS) ....................... 6.27
Driven Clutch, Disassembly (Non-EBS)................... 6.25
Driven Clutch, Exploded View (EBS) ....................... 6.36
Driven Clutch, Exploded View (Non-EBS)................ 6.25
Driven Clutch, Operation .......................................... 6.5
Driven Clutch, Service (Non-EBS)........................... 6.25
Driveshaft / CV Joint, Handling Tips ..........................7.9

Polaris RZR 800 2013 Specifications

General

Brand	Polaris
Model	RZR 800 2013
Category	Offroad Vehicle
Language	English