IX
IX.3
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
G
Gear / Stator Housing Seal Replacement ................ 3.55
General Specifications, Brakes ................................. 9.3
Ground, Engine ..................................................... 2.31
Guided Diagnostics................................................ 4.47
H
Head Lights......................................................... 10.19
Head Lights (LED) ............................................... 10.20
High Altitude Clutch Charts.......................................6.4
Hood .................................................................... 5.11
Hood Removal ...................................................... 5.22
I
Idle Air Control (IAC).............................................. 4.34
Ignition Coil ........................................................... 4.41
Ignition Coil Replacement....................................... 4.41
Ignition Coil Test .................................................... 4.41
Instrument Cluster ............................................... 10.13
Instrument Cluster, Installation.............................. 10.18
Instrument Cluster, Removal ................................ 10.18
K
Key, Reprogramming Authorization ......................... 4.51
Keys, Replacement..................................................1.4
L
Leakdown Test ...................................................... 2.17
Lower Steering Shaft, Installation (EPS) .................. 5.32
Lower Steering Shaft, Removal (EPS)..................... 5.31
Lubrication Grease Points ........................................ 2.8
M
Main Frame (RZR / RZR S) .................................... 5.19
Main Frame (RZR 4) .............................................. 5.20
Maintenance Quick Reference Chart.................. 2.6–2.7
Maintenance, Brake System................................... 2.36
Maintenance, Cooling System ................................ 2.24
Maintenance, Electrical and Ignition ........................ 2.28
Maintenance, Engine ............................................. 2.15
Maintenance, Final Drive........................................ 2.26
Maintenance, Fuel System ..................................... 2.11
Maintenance, General Vehicle Inspection ................ 2.10
Maintenance, Service Products and Lubricants.......... 2.9
Maintenance, Steering ........................................... 2.31
Maintenance, Transmission and Gearcases ............ 2.19
Master Cylinder, Installation...................................... 9.9
Master Cylinder, Removal ........................................ 9.9
Metric Bolt Torque Specification .............................. 1.15
N
Nets, Side ............................................................... 5.9
O
Oil Pump Priming................................................... 3.69
Oil Pump, Disassembly .......................................... 3.44
Oil Pump, Reassembly........................................... 3.44
Oil Pump, Removal................................................ 3.44
P
Periodic Maintenance Chart .....................................2.3
Piston Ring Installed Gap ....................................... 3.42
Piston to Cylinder Clearance .................................. 3.40
Piston to Rod Inspection ........................................ 3.41
Power Steering Unit, Installation ............................. 5.32
Power Steering Unit, Removal ................................ 5.30
Power Steering, Exploded View .............................. 5.28
Pre-Ride / Daily Inspection ..................................... 2.10
Propshaft Removal / Installation (RZR / RZR S) ....... 7.14
Propshaft Removal / Installation (RZR 4) ................. 7.15
Propshaft Support Bearing Replacement (RZR 4) .... 7.17
Propshaft, U-Joint Service...................................... 7.18
Publication Numbers................................................1.4
PVT System, Assembly............................................ 6.9
PVT System, Disassembly .......................................6.8
PVT System, Maintenance .......................................6.5
PVT System, Overheating Diagnostics ...................... 6.6
PVT System, Overview ............................................ 6.4
PVT System, Service ...............................................6.7
PVT Troubleshooting ............................................. 6.37
PVT, Button to Tower Clearance ............................. 6.18
PVT, Drive Clutch Bushing Service.......................... 6.21
PVT, Drive Clutch Cover Bushing............................ 6.21
PVT, Drive Clutch Disassembly............................... 6.16
PVT, Drive Clutch Spider Removal .......................... 6.18
PVT, Driven Clutch Assembly (EBS)........................ 6.32
PVT, Driven Clutch Bushing Service (EBS) .............. 6.31
PVT, Driven Clutch Disassembly (EBS) ................... 6.28
PVT, Moveable Sheave Inspection.......................... 6.21
R
Radiator................................................................ 2.25
Radiator, Removal ................................................. 3.14
Rear A-arm, Replacement...................................... 5.42
Rear Bearing Carrier.............................................. 7.31
Rear Bumper.................................................5.12, 5.22
Rear Cargo Box (RZR / RZR S) .............................. 5.17
Rear Cargo Box (RZR 4) ........................................ 5.18
Rear Console Cover (RZR 4).................................. 5.21
Rear Drive Shaft, CV Joint / Boot Replacement........ 7.36
Rear Drive Shaft, Plunging Joint / Boot
Replacement ....................................................... 7.39
Rear Driveshaft, Installation.................................... 7.42
Rear Driveshaft, Removal ...................................... 7.35
Rear Fender, Flair, and Tie Down Removal.............. 5.23
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