REXROTH EFC 3600 - User Manual

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Operating Instructions

Electric Drives

and Controls Pneumatics

Service

Linear Motion and

Assembly Technologies

Hydraulics

Rexroth Frequency Converter

EFC 3600

R912003768

Edition 03

Main Page

Default Chapter7
- Table of Contents7
1 Introduction to the Documentation15
2 Safety Instructions for Electric Drives and Controls16
- Definitions of Terms16
- Explanation of Signal Words and the Safety Alert Symbol17
- General Information18
- Using the Safety Instructions and Passing Them on to Others18
- Requirements for Safe Use18
- Hazards by Improper Use20
- Instructions with Regard to Specific Dangers20
- Protection against Contact with Electrical Parts and Housings20
- Protective Extra-Low Voltage as Protection against Electric Shock22
- Protection against Dangerous Movements22
- Protection against Magnetic and Electromagnetic Fields During Operation and Mounting24
- Protection against Contact with Hot Parts24
- Protection During Handling and Mounting25
3 Important Directions for Use26
- Appropriate Use26
- Inappropriate Use26
4 Delivery and Storage27
- Product Identification27
- Checking Information on Packing Nameplate27
- Checking Information on Frequency Converter Nameplate28
- Visual Inspection of the Frequency Converter28
- The Scope of Supply29
- Transport of the Components30
- Storage of the Components30
5 Mounting and Installation31
- EFC 3600 Dimensions Figure31
- EFC 3600 Dimensions33
- EFC 3600 Mounting34
- Block Diagram37
- Notes on Main Circuit Wiring38
- Main Circuit Wiring Diagram40
- Main Circuit Terminals41
- Main Circuit Terminals Description41
- Cable and Fuse Dimensions42
- Selection Standards42
- Recommendation on Cable Dimensioning43
- Recommendation for Design of the Fuses44
- Main Circuit Wiring Steps44
- Grounding Screw Removal of Internal EMC Filter45
- Notes on Control Circuit Wiring46
- Control Circuit Terminals46
- Control Circuit Terminals Description47
- NPN / PNP Switch SW for the Digital Inputs48
- NPN and PNP Modes49
- Analog Input Terminals (+10 V, Vr1, GND,+I)50
- Recommendations on Control Circuit Wiring50
- Control Circuit Wiring Steps51
6 Operating Panel52
- Seven-Segment Display52
- LED Indicator53
- Menu Structure54
- Operating Mode55
- Operating Example55
7 Commissioning56
- Checking and Preparation before Commissioning56
- Commissioning Process57
- EFC 3600 Basic Parameters Fast Settings58
- Restore Parameters to Factory Defaults59
- Solutions for Simple Errors During Commissioning59
8 Parameter Settings60
- Group B0: System Parameters60
- Password and Access Control60
- System Configuration62
- Frequency Converter Configuration63
- Monitoring Display64
- System Information66
- Group B1: Basic Parameters67
- Basic Running Control67
- Acceleration/Deceleration Control73
- Starting Configuration76
- Stopping Configuration78
- Group S0: V/F Control82
- V/F Curve82
- Enhanced V/F Control86
- No-Trip Control90
- Group S2: Motor Parameters92
- Motor Nameplate Parameters92
- Motor Physical Data93
- Motor Thermal Protection94
- Group S3: Running Parameters96
- Jogging Parameters96
- Skip Frequency97
- Restarting after Power Fault98
- Brake Chopper Control99
- Additional Running Control100
- Group E0: Input Terminal Parameters102
- Multi-Function Digital Input Terminals102
- Analog Input Channel Gain108
- Analog Input Filtering Time109
- Analog Input Curve Configuration109
- Group E1: Output Terminal Parameters112
- Multi-Function Output Terminals112
- Frequency Detection115
- Overload Pre-Warning117
- External Signal Counter118
- Analog Output Terminal119
- Group E2: Multi-Speed and Simple PLC120
- Acceleration/Deceleration Time 2, 3 and 4120
- Multi-Speed Frequency120
- Simple PLC Basic Control122
- PLC Stage Control122
- Group E3: PID Control125
- PID Basic Configuration125
- PID Control126
- E4: Error and Protection129
- Protection Configuration129
- Error Reset134
- Error Code Memory134
- System Status at the Latest Error135
- Group H0: Communication136
9 Diagnosis138
- Diagnosis Messages When Booting the Device138
- Diagnosis on Parameter Backup138
- Diagnosis for Power Down/Drop138
- In Stop State138
- In Run State139
- Diagnosis on Warnings139
- Diagnosis on Errors140
- Error Description and Solution140
- Error Reactions of the Frequency Converter150
- Clearing an Error Message150
- Error Memory150
- Automatic Error Reset150
10 Technical Data151
- General Technical Data151
- Electrical Data153
- Derating of Electrical Data153
- Derating and Ambient Temperature153
- Derating and Mains Voltage154
- Derating and Output Current154
11 Electromagnetic Compatibility (EMC)155
- EMC Requirements155
- General Information155
- Noise Immunity in the Drive System155
- Noise Emission of the Drive System158
- Ensuring the EMC Requirements162
- EMC Measures for Design and Installation163
- Rules for Design of Installations with Drive Controllers in Compli- Ance with EMC163
- EMC-Optimal Installation in Facility and Control Cabinet165
- Control Cabinet Mounting According to Interference Areas - Exem- Plary Arrangements167
- Design and Installation in Area a - Interference-Free Area of Control Cabinet168
- Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet170
- Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet170
- Ground Connections171
- Installing Signal Lines and Signal Cables172
- General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads173
12 Accessories174
- Mains Choke174
- Mains Choke Selection174
- Dimensions174
- Electrical Data178
- EMC Filter179
- The Function of EMC Filter179
- External EMC Filter Type179
- Technical Data179
- Brake Resistor185
- Brief Introduction185
- Brake Resistor Selection185
- Brake Resistor in Aluminum Housing188
- Motor Choke190
- Motor Choke Selection190
- Dimensions191
- Electrical Data193
- Communication Interface193
- RS485/RS232 Adapter193
- Cable for RS485/RS232 Adapter193
- Operating Panel Cable for Control Cabinet Mounting193
- Control Cabinet Mounting Plate193
- Operating Panel Cable for Control Cabinet Mounting196
- Accessories for Shielded Cable Connection196
13 Communication Protocols198
- Dok-Rcon03-Efc-3600***-It03-En-Pix198
- Brief Introduction198
- Modbus Protocol198
- Protocol Description198
- Modbus Interface200
- Modbus Function and Message Format201
- Communication Mapping Register Address Distribution209
- Modbus Communication Example212
- Special Notes213
- Communication Networking213
- PROFIBUS Protocol215
- Protocol Description215
- PROFIBUS Function215
- PROFIBUS Interface216
- Requirements for PROFIBUS Link216
- Relationship between Communication Rate and Cables217
- EMC Measures217
- Periodical Data Communication217
14 Maintenance225
- Safety Instructions225
- Daily Inspection225
- Periodic Inspection226
- Operating Panel Removal and Mounting227
- Fan Removal and Mounting229
15 Service and Support231
16 Environmental Protection and Disposal232
- Environmental Protection232
- Disposal232
17 Appendix234
Appendix 1: Abbreviations234
Appendix 2: Parameter List234
- Description of Attribute Symbols in Parameter Tables234
- Group B0: System Parameters235
- Group B1: Basic Parameters237
- Group S0: V/F Control240
- Group S2: Motor Parameters241
- Group S3: Running Parameters242
- Group E0: Input Terminals244
- Group E1: Output Terminals246
- Group E2: Multi-Speed and Simple PLC248
- Group E3: PID Control250
- Group E4: Error and Protection251
- Group H0: Communication254
- Group D: Monitoring Parameters255
Appendix 3: Type Coding256
- EFC 3600 Type Coding256
- Type Coding of EFC 3600 Function Modules257
- Type Coding of EFC 3600 Accessories258
Appendix 4: Certification265
- Rcm267
- Index269

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REXROTH EFC 3600 Specifications

General

Brand	REXROTH
Model	EFC 3600
Category	Media Converter
Language	English

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REXROTH EFC 3600 - User Manual

Table of Contents

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