Section 07 BODY AND HULL
Subsection 02 (BODY)
10. Install two homemade alignment pins on sus-
pension mounting plate.
10.1 Take two M8 x 50 bolts and cut their
heads.
10.2 Make into a round shape the cut ends.
smr2009-0
42-073_a
10.3 Install alignment pins into the 2 rear out-
side positions of suspension mounting
plate.
smr2009-042-072_a
1. Alignment pins
11. Position the moving deck so that alignment
pins are aligned with suspension reinforce-
ment plate holes.
12. Lower the moving deck over alignment pins.
13. Install NEW M8 hexagonal screws to secure
the moving deck to suspension mounting
plate.
NOTE: Remove the alignment pins only when 2
screws are engaged in mounting plate.
14. Tighten screws to 25 N•m (18 lbf•ft).
15. Close seat.
16. Carefully lower and secure the rear suspen-
sion arm to the fixed deck.
16.1 Position the rear suspension arm brack-
ets in accordance with the reference
marks previously draw on fixed deck.
NOTICE
If no mark was trace, refer to
iS
SUSPENSION
subsection for proper pro-
cedure to install and align the rear sus-
pension arm.
16.2 Install NEW screws to secure rear sus-
pension arm brackets.
16.3 Tighten screws to 25 N•m (18 lbf•ft).
17. Remove rear lifting strap.
18. Attach steering cable to steering column.
19. Install gauge support. Refer to
GAUGE
sub-
section.
20. Install NEW front carpets on foot wells and
protective caps on moving deck.
21. Check steering alignment then tighten steer-
ing clamp bolts. Refer to
STEERING
subsec-
tion.
CARPETS
Carpet Cleaning
To clean the carpets, use 3Mâ„¢ Citrus Base
Cleaner or the equivalent. See the manufac-
turer's instructions.
Carpet Removal
Unstick a carpet corner.
Pull carpet vigorously to remove the carpet and its
glue from body.
To remove the remaining glue from body, use a
plastic or rubber spatula. Scrape remaining glue
with spatula.
NOTE: Do not use any products (alcohol, ace-
tone, thinner, etc.) or heat the remaining carpet
glue. Chemical reactions make glue very hard to
remove.
Carpet Installation
Clean body surface with isopropyl alcohol and dry
thoroughly.
Install new carpet.
smr2009-042 475
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