Section 07 BODY AND HULL
Subsection 03 (HULL)
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TYPICAL
1. Cut sealant around outer fitting here
2. Heat the inside of the outer fitting to soften the
sealant and help break the bond between the
hull and fitting.
3. Using a rubber mallet (or a hammer and a
wooden block), hammer the outer fitting from
the inside of the hull towards the outside, until
it is flush with the hull.
4. Reach in through the pump support and pull the
fitting out of the hull.
Hull Cleaning for Thru-Hull Fitting Installation
1. Scrape off all excess sealant from the hull on
the outer fitting side.
2. Remove excess glue from the hull on the inner
fitting side.
3. Clean hull surface with
BRP HEAVY DUTY
CLEANER (P/N 293 110 001)
to eliminate grease,
dust, and sealant residue.
NOTE: Use only a clean, dry, oil free filtered air
supply for dusting and drying parts or hull.
Outer Fitting Installation
1. Apply a bead of
LOCTITE 5900 (P/N 293 800
066)
sealant completely around the outer edge
of the fitting (pointed end), and another bead
across the top of the fitting.
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1. Apply Loctite 5900 here
2. Insert the outer fitting into the hull from the jet
pump side of the hull towards the inside. En-
sure fitting is pushed in against the hull.
3. Continue with
INNER FITTING INSTALLATION
procedure.
Inner Fitting Installation
1. Apply DEVCON HP 250 Q completely around
the joint where the outer fitting comes through
the hull.
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1. Apply glu
e here
2. Screw the inner fitting onto the outer fitting and
torque as specified in the exploded view.
3. Using a t
ongue depressor (or popsicle stick),
smooth o
ut glue over the hull and inner fitting
joint.
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1. Smooth out glue here over edge of inner fitting
4. If the outer fitting was replaced, ensure it is
properly seated against the hull in the jet pump
area. Remove excess sealant at the joint be-
tween the outer fitting and hull.
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